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STEP-BY-STEP

 GUIDE

0800 003 006

   

/

   

boundaryline.co.nz

POST 

INSTALLATION

STEP 4 – 

POST FITMENT AND ALIGNMENT

Working to a string line on the face of the post, insert the first post into the 

hole and gradually pour in the concrete. Continually check the post alignment 

with a spirit level as the concrete is being poured.

Your string line should have a small amount of clearance between it and your 

post. If you have your string line always touching the post you can risk pushing 

it slightly every time and the result will be an ‘arc’ in the line of the wall.

Slop concrete 

away from post to 

allow for drainage

Align vertically 

with spirit 

level in both 

directions

STRING LINE

Allow a small gap, a few 

mm is fine, between the 

post and string line

STEP 5 –

 SPACING YOUR POST CORRECTLY

We recommend you cut a suitable spacer (timber or steel) to press against 

the back of the post rebate. This distance should be the panel length you are 

inst 10mm. 

Example: If the wall panel being inserted is 2400mm in length then the 

distance between the two rebates should be 2410mm. This will then 

accurately give you the correct spacing plus a surface to get a level from 

(providing the spacer you are using is straight & true.
Alternatively you can use a tape measure between the face of the posts and 

use something rigid to sit across the top of the posts to sit the spirit level on.

SPACER

2350

2410

POST CENTRES

NOTE:

 

We recommend mixed 

concrete as it is a lot easier to 

work with and gives you more 

time.

NOTE:

    

This example is based on a 2400mm panel being installed.

Summary of Contents for ELITEWALL DuraPanel

Page 1: ...STEP BY STEP GUIDE INSTALL GUIDE ELITEWALLTM A STEP BY STEP GUIDE TO INSTALLING YOUR FENCE...

Page 2: ...r fence BEFOREYOU START READTHIS TOOLS LIST It is recommended that the reader pays particular attention to those items identified as IMPORTANT in this manual to ensure satisfactory long term performan...

Page 3: ...LIST MID POST 90 POST 45 POST END POST EXTERNAL PANEL CAPPING WALL MOUNT CHANNEL MASONRY ANCHOR EXTERNAL POST T TOP CAPPING CHANNEL SUPPORT BRACKET END POST INFILL END POST WITH POST INFILL WALL PANEL...

Page 4: ...h a circular saw if necessary to fit in within an exact measurement panel cutting procedure is detailed later in this guide Postholes can be dug by hand or with a mechanical auger Use the Footing dept...

Page 5: ...th Classic 50mm Post hole centres Signature 70mm Post hole centres Estate 70mm Post hole centres 2400mm 2530mm 2630mm 2670mm 2700mm 2830mm 2930mm 2970mm 3000mm N A 3230mm 3270mm Wall Height Hole Depth...

Page 6: ...n coating This will then cover the 10 years warranty otherwise Boundaryline accepts no responsibilty for any corrosion No posts should be set in actual salt water STEP 2 SCREW POSTS TOGETHER Place the...

Page 7: ...the bracket should be fixed at 1819mm This 5mm is to allow for the thickness of the top wall capping and base channel on top of the panel measurements STEP 3 FIXING THE BASE BRACKETS TO THE POST WALL...

Page 8: ...ow a small gap a few mm is fine between the post and string line STEP 5 SPACING YOUR POST CORRECTLY We recommend you cut a suitable spacer timber or steel to press against the back of the post rebate...

Page 9: ...NEL CLOSED JOIN OR EXPOSED JOIN The idea of a exposed join is for a shadow line when the sun is directly above the wall the shadow will be cast into the exposed join but with the closed join the shado...

Page 10: ...feel it is too tight to insert you can remove the top tek screw which will allow the post to expand more readily Be sure to re install the tek screw prior to inserting the top panel Insert the Alumini...

Page 11: ...t length for your cap and then cut to suit gap Apply liquid nails fast grab or similar every 250mm NOTE The adhesive must be water based or it will melt into the polystyrene Ease the wall capping over...

Page 12: ...t to hold the top level until the liquid nails dries FLUSH POST TOP Apply a small amount of sealant or liquid nails to the sides of the flush post top before pushing it into place wipe away any excess...

Page 13: ...wall panels but will reduce your wall height at one end METHOD 3 Raking cutting the base maintaining a minimum 1800mm wall height at one end and a taller wall height at the low end of the slope NOTE T...

Page 14: ...ght at the high side of the slope will be reduced by the amount of the rake in this situation 100mm Cut panel to suit the slope of the ground Support bracket height Normal placement for a 1800mm wall...

Page 15: ...100mm Depending on the additional height gained by doing this you may require deeper footings and longer posts Please contact us for specific advice before installation ADDITIONALINFORMATION IMPORTAN...

Page 16: ...100mm can be used but you will find it difficult to get the blade depth required when cutting through the rebate in the post that accepts the panel Note All cut edges that will remain exposed to the...

Page 17: ...le NZDD1268 pdf or http www duspec co nz duspec file NZDD0789 pdf EXTERIORPAINTAPPLICATION IMPORTANT The metal surfaces to be painted mus be clean dry and free of contaminants Lightly scuff rub dwon a...

Page 18: ...e clean dry and free of contaminants This can be achieved by means of a brush down with a stiff brush or rubbing lightly with a Scotch Bright pad BASE COAT We use and recommend Dulux Acra Sand texture...

Page 19: ...0800 003 006 boundaryline co nz...

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