Bosworth Guzzler GE-0404D Operator'S Manual Download Page 5

  Pump Installation and Operating Information  

The Bosworth Company 

Doc M-09-36-092518 

 

Your Guzzler Pump is capable of developing 22 in. of Hg vacuum (0.7 bar), but it is a low

cfm (cubic feet of air per 

minute) pump.  This means that even very small leaks can prevent the pump from delivering its rated vacuum.  
Maintain your tap lines to keep your system tight and address problems that can cause vacuum leaks. 

It is best to install your Guzzler at or above collection tank level to avoid shortening diaphragm life.  This will re

duce the output pressure on the diaphragm, thus reducing mechanical stress on the diaphragm. 

 

When installing your Guzzler Pump, we recommend that you install a shut

o

 valve and a vacuum gauge – in 

that sequence – “in front of” the pump; i.e., just before your connec on to the pump’s inlet port.  

(Figure 3)

  

If you experience a loss of vacuum in your system – as registered in the gauge near the pump – slowly turn the 
shut

o

 valve to isolate the pump from your mainline.  DO NOT SHUT THE VALVE SUDDENLY, AS PUMP DAMAGE 

MAY RESULT.  If the gauge begins to return to normal opera ng vacuum, then the pump is working properly and 
the source of the leak is somewhere in your sap lines or taps.  If, on the other hand, the pump fails to recover 
normal vacuum, then the pump is the source of the problem, and you should inspect the pump diaphragm and/
or valves for any holes or tears.  In the case of the valves, check for any material that may have entered the 
pump and lodged in the valve body, preven ng the valve from proper opening and closing. 

The motor’s surface temperature may exceed 160°F (70°C).  Ensure that the motor is protected from the ele

ments, but that it also has adequate airflow during operation to prevent overheating.

 

If there is a risk of freezing conditions, we recommend that you disconnect the pump from your sap lines when 
the pump is not running and drain any excess sap from the pump.  Sap can freeze within the pump bodies or 
lines.  If this happens and the pump is turned on, it will result in damage to various pump components, including 
pump bodies, valves and diaphragms.  We recommend flushing the pump (i.e., letting it pull a full volume of wa

ter) and then draining any remaining water from the pump to help prevent freezing. 

To shut the pump down and disconnect it from the mainline, first turn the pump off.  Then, close the shut

off 

valve to isolate and maintain some vacuum in the mainline.  Then disconnect the pump from the mainline, using 
Quick Couplers if you have used these for your pump

to

mainline connection.  Turn the pump back on briefly to 

flush any remaining sap from it.  Finally, tilt the pump to drain any remaining sap.  

Schema c showing recommended shut

o

 valve and vacuum gauge installed on 

inlet side of pump. 

Figure 3 

Summary of Contents for Guzzler GE-0404D

Page 1: ...Doc M PR 09 36 120318 G 24 VDC D P for use as Maple Sap Vacuum pumps Copyright 2018 The Bosworth Company O M GE 0404D GE 0404N GE 0504D GE 0504N...

Page 2: ...2 1 Diaphragm Screw 13 Diaphragm 14 Flapper Valves 15 Umbrella Valves Umbrella valves 2 Valve Stops 2 O rings 4 Screws Nuts 16 Duckbill Valves 18C Connec ng Rod Bolt Spacer 19A Crank Arm 18mm with 1 4...

Page 3: ...e 12 Miscellaneous Hardware 10 24 Screws Nuts 12C TH1 4 20x1 2 1 Diaphragm Screw 13 Diaphragm 14 Flapper Valves 15 Umbrella Valves Umbrella valves 2 Valve Stops 2 O rings 4 Screws Nuts 18C Connec ng R...

Page 4: ...of the pump You will feel the pump sucking your hand toward the port Take your hand away and place it over the outlet port of the pump You will feel the pump s exhaust pushing your hand away from the...

Page 5: ...he source of the problem and you should inspect the pump diaphragm and or valves for any holes or tears In the case of the valves check for any material that may have entered the pump and lodged in th...

Page 6: ...aphragm from the aluminum connec ng rod Figure 5 6 Ensure the top bu on rounded edge side toward diaphragm and stainless steel washer are properly seated on the connec ng rod and then place the new di...

Page 7: ...st the holes making a tight seal to prevent any fluid or air from passing Either kind of valve can be fouled by material in the sap e g wood shavings from taps plastic shavings from tub ing etc that i...

Page 8: ...direc on of fluid flow Figure 10A On the inlet side the duckbill valve points into the pump body on the outlet port it points away from the pump body Umbrella valves have a flat side and a side with...

Page 9: ...as the old valve Use pliers to grasp the stem of the valve on the other side and pull it completely through un l it snaps into place 5 Posi on the new valve or the inspected and cleaned old valve betw...

Page 10: ...s are such that the bearing begins to make a squeaking noise The fitting can be accessed by removing the screw that attaches the front of the pump guard to the back of the guard plate Figure 14 Slide...

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