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10

11

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Compressor will 

not run

1) Loss of power or overheating

2) No electrical power

3) Blown shop/house fuse

4) Shop/house breaker open

5) Thermal overload open

6) Pressure switch bad

7) Tank is full of air

1) Check for proper use of extension cord

2) Check to be sure unit is plugged in. 

    Check fuse/breaker or motor overload

3) Replace shop/house blown fuse

4) Reset shop/house breaker, determin ing

    why problem happened

5) Motor will restart when cool

6) Take compressor to service center

7) Compressor will turn on when tank

    pressure drops to cut-in pressure

Motor hums but 

cannot run or runs 

slowly

1) Low voltage

2) Wrong gauge wire or length 

    of extension cord

3) Shorted or open motor

     winding

4) Defective check valve or

     unloader

1) Check with voltmeter

2) Check for proper gauge wire and

     cord length

3) Take compressor to service center

4) Take compressor to service center

Fuses blow/circuit 

breaker trips 

repeatedly

1) Incorrect size fuse, circuit

    overload

2) Wrong gauge wire or length 

     of extension cord

3) Defective check valve or

     under loader

1) Check for proper fuse, use time-delay 

fuse, disconnect other electrical 

appli ances from circuit or operate 

compressor on its own branch circuit

2) Check for proper gauge wire andcord 

length

3) Take compressor to service center

Thermal overload 

protector cuts out 

repeatedly

1) Low voltage

2) Lack of proper ventilation

    room temperature too high

3) Wrong gauge wire or length of

    extension cord

1) Check with voltmeter

2) Move compressor to well-

    ventilated area

3) Check for proper gauge wire and

     cord length

Air receiver 

pressure drops 

when compressor 

shuts off

1) Loose connections (fittings,

    tubing, etc.)

2) Loose drain valve

1) Take compressor to service center

2) Tighten drain valve

Do not disassemble check valve  tank 

drain valves or safety relief valve with 

air in tank - bleed tank.

Excessive moisture 

in discharge air

1) Excessive water in air tank

2) High humidity

1) Drain tank

2) Move to area of less humidity; use

     air line filter

Compressor runs 

continuously

1) Defective pressure switch

2) Excessive air usage

1) Take compressor to service center

2) Decrease air usage; compressor

     not large enough for tool’s

     requirement

Compressor 

vibrates

1) Loose mounting bolts

1) Tighten mounting bolts

Air output lower 

than normal

1) Broken inlet valves

1) Take compressor to service center

Summary of Contents for BTFP02040

Page 1: ... FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS KEEP THESE INSTRUCTIONS WITH THE COMPRESSOR FOR FUTURE REFERENCE IF YOU HAVE ANY QUESTIONS CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR N202452 07 12 BTFP02040 AIR COMPRESSOR OPERATION AND MAINTENANCE MANUAL BOSTITCH FASTENING SYSTEMS ...

Page 2: ...cates important information that if not followed correctly could result in damage to equipment INDEX Rules for Safe Operation 3 4 Electrical Grounding Instructions 4 5 Specifications 5 Features 6 Operation Instructions 7 9 Maintenance 10 Trouble Shooting guide 11 Warranty 12 13 NOTE Bostitch compressors have been engineered to provide excellent customer satisfaction and are designed to achieve max...

Page 3: ... head protection equipment When required the employer and user must ensure that head protection conforming to the applicable parts of AS 1800 and AS NZS 1801 1998 Always wear eye protection Wear proper hearing and head protection Compressed air blast must never be aimed at anyone Compressed air can cause bodily injury and can propel loose particles and small objects at high speed Keep children awa...

Page 4: ...ER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A RISK OF ELECTRIC SHOCK If a repair or replacement cord is necessary do not connect the grounding wire to either flat blade terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if there is doubt as to whether this product is properly grounded Do not modify the plug provided If t...

Page 5: ...Needed Recommended Gauge Less than 10 meters 1 mm 10 A 10 15 meters 1 5 mm 15 A Greater than 15 meters Not Recommended NOTICE If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard BTFP02040 SPECIFICATIONS Motor 1 1 running HP 240 V 1 ph 50 Hz Duty Rating S3 75 7 5min ON 2 5min OFF Fuse Requirements 10 Amps ...

Page 6: ...in Valve A drain valve is located on each tank for draining condensation to help prevent tank corrosion I Air Outlet with Quick Coupler J Pressure Switch The pressure switch is the activation mechanism that is used to start and stop the compressor When the switch is turn on the ON position the motor and pump will compress air until tank pressure reaches the upper limit of the factory set operating...

Page 7: ...rm the following steps to break in the pump before using the air compressor for the first time Make sure the plug in the oil fill hole has been replaced with the dipstick and the oil level falls within the MIN and MAX range Turn the pressure regulator knob fully clockwise to open the air flow Lift the knob to adjust the air flow and push down to lock Place the switch in the OFF O position Open bot...

Page 8: ...y instructed Attach hose fitting to accessory or tool you intend to use Always ensure the switch is in the OFF O position and the regulator pressure gauge reads zero before changing air tools or disconnecting the hose from the air outlet Failure to do so could result in possible serious personal injury Connect the power cord to the power supply Turn the switch ON l Pull and rotate pressure regulat...

Page 9: ...om the tanks before servicing Failure to depressurize tanks before attempting to remove valve may cause serious personal injury Rotate drain valves clockwise until tightly closed 5 CHECKING THE SAFETY VALVE Do not attempt to tamper with the safety valve Anything loosened from this device could fly up and hit you Failure to heed this warning could result in death or serious personal injury The safe...

Page 10: ...GING THE OIL Replace the oil after the first 100 hours of operation and every 300 hours following the first oil change Place a suitable container underneath the drain to collect used oil Remove the drain plug with a 7 16 in hex key When the used oil has drained reinstall the drain plug and tighten with the wrench Remove the dipstick To refill use a funnel to pour oil into the fill hole Refill only...

Page 11: ...loader 1 Check for proper fuse use time delay fuse disconnect other electrical appli ances from circuit or operate compressor on its own branch circuit 2 Check for proper gauge wire andcord length 3 Take compressor to service center Thermal overload protector cuts out repeatedly 1 Low voltage 2 Lack of proper ventilation room temperature too high 3 Wrong gauge wire or length of extension cord 1 Ch...

Page 12: ...ey Products with electrical or electronic components is twelve 12 months b Sidchrome and Facom airtools are warranted for two 2 years from the date of purchase excluding normally wearing parts such as vanes gaskets and o rings c Sidchrome and Facom electronic instruments are warranted for six 6 months from the date of purchase d Sidchrome and Facom testing instruments are warranted for twelve 12 m...

Page 13: ...e returned to the place of purchase for assessment by a Stanley Australia distributor or representative You are responsible for returning the product to the place of purchase unless the cost of returning removing or transporting the product is significant in which case you should contact Stanley Australia to make alternative arrangements b You must present proof of purchase when making a warranty ...

Page 14: ...11 NOTES 14 ...

Page 15: ...11 NOTES 15 ...

Page 16: ...ned to the place of purchase for assessment by a Stanley Australia distributor or representative You are responsible for returning the product to the place of purchase unless the cost of returning removing or transporting the product is significant in which case you should contact Stanley Australia to make alternative arrangements b You must present proof of purchase when making a warranty claim c...

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