Bose ControlSpace ESP-88 Service Manual Download Page 1

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Reference Number 286448-SM Rev. 03

Service Manual

ControlSpace

ESP-88

Engineered Sound Processor,

CC-16 and CC-64 Controllers

(US and non-US units)

Electronic Copy Only

Summary of Contents for ControlSpace ESP-88

Page 1: ...2009 Bose Corporation Reference Number 286448 SM Rev 03 Service Manual ControlSpace ESP 88 Engineered Sound Processor CC 16 and CC 64 Controllers US and non US units Electronic Copy Only...

Page 2: ...ace CC 64 Control Center 67 Front Panel Indicators and Features 68 Rear Panel Controls and Connections 69 Test Procedures Audio Processor ESP 88 Std Version 71 96 Figure 7 ATS 2 ESP 88 and AuBit Switc...

Page 3: ...LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO THE CUSTOMER B Insulation Resistance Test Cold Check 1 Unplug the power supply and connec...

Page 4: ...ansion slot allows DSP processing power and delay times to increase fourfold Eight general purpose control inputs and eight general purpose control outputs GPIO GPIO expansion slot allows up to 16 con...

Page 5: ...line cards Two 4x4 cards can be added EDR Line Level Output Card Occupies one audio slot Four highest quality line level outputs EDR Line Level Input Card Occupies one audio slot Four highest quality...

Page 6: ...sal mounting bracket UL and CE listed CC 64 Control Center The Bose ControlSpace CC 64 control center is an elegant programmable networked controller that provides users with a simple and logical inte...

Page 7: ...local changes 10Base T Ethernet network based Sixteen CC 64s per ControlSpace system Power over Ethernet cable or separate cable LEDs for status link and network transmit receive Fits standard 5 gang...

Page 8: ...table per input THD N 0 01 at 4dBu nominal input and output level A weighted 20 20kHz Digital Resolution 24 bit Outputs Type 8 analog electronically balanced Connectors Phoenix Euroblock 2 piece 3 pin...

Page 9: ...hoenix Euroblock 2 piece 9 pin 3 81mm pitch Analog Input 0V to 3 3V max 5V suitable for 10k ohm variable resistor Digital Input Voltage Range 0V to 3 3V threshold voltage 1 6V internal 5 1k ohms pulle...

Page 10: ...al AES3 64 all slots full Mechanical Dimensions 18 9 W x 3 5 H x 12 6 D 482 x 88 x 320mm Weight 14 lb 5 3 kg Electrical Mains Voltage 85 264 VAC 50 60 Hz with PFC Power Consumption 35VA Maximum Power...

Page 11: ...part Refer to the next higher assembly for a replacement part ELECTROSTATIC DISCHARGE SENSITIVE ESDS DEVICE HANDLING This unit contains ESDS devices We recommend the following precautions when repair...

Page 12: ...041756 041758 041757 041759 3 POLYBAG L550xW600MM 1 4 4 CONTROLSPACE S W CD 1 4 5 CD SLEEVE 1 4 6 POLYBAG L300xW150MM 1 4 7 POWER CORD 120V US CAN POWER CORD 220V EURO POWER CORD 240V UK POWER CORD 1...

Page 13: ...hite EPE 1 4 2 CC 16 Controller 1 041761 2 3 Anti static bag 150 x 180 x 0 03MM 1 4 4 Paper Tray 1 4 5 Installation Manual English Language 1 285042 6 White box 1 4 7 Screw 6 32x0 7 Phillips ZINC US J...

Page 14: ...m 330X180X15MM 1 4 3 Bag PE Anti Static 330X180X0 03MM 1 4 4 CC 64 Controller 1 041760 2 5 Screw US MSF 6 32X0 7 MS ZN WH 4 4 6 Bag Poly 40X60MM 1 4 7 Tray Foam EPE 330x180x45MM 1 4 8 Terminal Block 2...

Page 15: ...H WASHER OD 6 4xID3xT0 45MM 7 4 15 LED LENS PMMA MF001 9 278522 001 16 FRONT ENDCAP RIGHT PC ABS C2950 M3x3 NUT 1 278521 002 17 DOOR ALUMINUM 1 278520 001 18 FRONT PANEL ALUM FIXED 1 278519 001 19 FRO...

Page 16: ...Line Level Output Card 041763 4 CH SDR OUTPUT PCB 041916 4 CH MIC LINE INPUT PCB 041917 SURROUND DECODER INPUT PCB 302210 AC POWER SWITCH ROCKER SPST 125V 15A 1 3 4 AC SOCKET IEC 250V 10A 1 3 4 Power...

Page 17: ...Item Number Description Qty Part Number Note 1 Front plate PC GE LEXAN 241R White 1 275432 2 Overlay PC sheet w adhesive 0 18mm 1 277488 3 Insert plate PC GE LEXAN 241R White 1 275434 4 4 LCD PCB Asse...

Page 18: ...75814 4 3 Knob 5 278523 002 4 Nylon Washer OD 6 1MM ID 2 95MM T 2MM 6 4 5 Keyboard Overlay Plastic W S Adhesive 1 277485 6 LCM Module STN Blue 12 Clock YMC402 11AAABUCL 1 323977 001S 7 LED PCB Assembl...

Page 19: ...10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R215 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R216 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R220 2 2K 0603 1 10W 1 Yageo RC0603FR 072K2 4 R221 2 2K 0603 1 10W 1 Y...

Page 20: ...33R 4 R337 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R338 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R339 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R340 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R3...

Page 21: ...0733R 4 R381 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R382 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R383 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R384 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4...

Page 22: ...0V 20 Samsung CL10F104ZBNC 4 C120 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C121 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C122 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C123 0 1uF 0603 Y5V 5...

Page 23: ...pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4 C322 47pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4 C323 47pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4 C324 47pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4...

Page 24: ...ung CL10C470JBNC 4 C369 47pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4 C370 47pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4 C371 47pF 0603 50V 55C NPO 5 Samsung CL10C470JBNC 4 C372 47pF 0603 50V 55C NP...

Page 25: ...OCTAL BUS BUFFER TSSOP 20 ONSEMI MC74VHC541DT 4 M103 OCTAL BUS BUFFER TSSOP 20 ONSEMI MC74VHC541DT 4 M104 DECODER TSSOP 16 ONSEMI MC74VHC138DT 4 M200 REGULATOR 3 3V 1A TO 252 NEC UPC2933T 4 Reference...

Page 26: ...7100R 4 R102 100 OHM 0603 1 10W 1 Yageo RC0603FR 07100R 4 R103 100K 0603 1 10W 1 Yageo RC0603FR 07100K 4 R110 1 3K 0603 1 10W 1 Yageo RC0603FR 071K3 4 R112 5 1K 0603 1 10W 1 Yageo RC0603FR 075K1 4 R11...

Page 27: ...0W 1 Yageo RC0603FR 074K7 4 R173 4 7K 0603 1 10W 1 Yageo RC0603FR 074K7 4 R174 1 8K 0603 1 10W 1 Yageo RC0603FR 071K8 4 R175 1 2K 0603 1 10W 1 Yageo RC0603FR 071K2 4 R176 4 7K 0603 1 10W 1 Yageo RC060...

Page 28: ...0710K 4 R265 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R266 39K 0603 1 10W 1 Yageo RC0603FR 0739K 4 R267 39K 0603 1 10W 1 Yageo RC0603FR 0739K 4 R268 39K 0603 1 10W 1 Yageo RC0603FR 0739K 4 R269 4 7K 0...

Page 29: ...R 074K7 4 R337 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R338 16K 0603 1 10W 1 Yageo RC0603FR 0716K 4 R339 18 OHM 0603 1 10W 1 Yageo RC0603FR 0718R 4 R340 18 OHM 0603 1 10W 1 Yageo RC0603FR 0718R 4 R341...

Page 30: ...FR 0718R 4 R413 18 OHM 0603 1 10W 1 Yageo RC0603FR 0718R 4 R414 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R415 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R416 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R417 1...

Page 31: ...2K 0603 1 10W 1 Yageo RC0603FR 078K2 4 R462 1 5K 0603 1 10W 1 Yageo RC0603FR 071K5 4 R463 2 2K 0603 1 10W 1 Yageo RC0603FR 072K2 4 R464 12K 0603 1 10W 1 Yageo RC0603FR 0712K 4 R465 2 7K 0603 1 10W 1 Y...

Page 32: ...07330R 4 R707 330 OHM 0603 1 10W 1 Yageo RC0603FR 07330R 4 R708 330 OHM 0603 1 10W 1 Yageo RC0603FR 07330R 4 R709 330 OHM 0603 1 10W 1 Yageo RC0603FR 07330R 4 R710 330 OHM 0603 1 10W 1 Yageo RC0603FR...

Page 33: ...CL10F104ZBNC 4 C103 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C104 10uF ELEC 16V 40C 20 NICHICON UZT1C100MCR1GB 4 C105 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C108 0 1uF 0603 Y5V 50V 20 Samsun...

Page 34: ...0 NICHICON UZT1C100MCR1GB 4 C202 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C203 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C204 10uF ELEC 16V 40C 20 NICHICON UZT1C100MCR1GB 4 C205 0 1uF 0603 Y5V...

Page 35: ...20 NICHICON UZT1C470MCR1GB 4 C303 47uF ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C304 47uF ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C305 47uF ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C306 10uF ELEC...

Page 36: ...1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C402 47uF ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C403 47uF ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C404 47uF ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C...

Page 37: ...F ELEC 16V 40C 20 NICHICON UZT1C470MCR1GB 4 C501 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C502 10uF ELEC 16V 40C 20 NICHICON UZT1C100MCR1GB 4 C503 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C504...

Page 38: ...BNC 4 C567 47pF 0603 NPO 50V 5 Samsung CL10C470JBNC 4 C568 47pF 0603 NPO 50V 5 Samsung CL10C470JBNC 4 C569 47pF 0603 NPO 50V 5 Samsung CL10C470JBNC 4 C570 47pF 0603 NPO 50V 5 Samsung CL10C470JBNC 4 C5...

Page 39: ...2 EMI FILTER 50V 300mA 20 Murata NFM21CC223R1H3D 4 L203 EMI FILTER 50V 300mA 20 Murata NFM21CC223R1H3D 4 L204 EMI FILTER 50V 300mA 20 Murata NFM21CC223R1H3D 4 L205 EMI FILTER 50V 300mA 20 Murata NFM21...

Page 40: ...59 Toshiba 2SC3326 B 4 Q311 NPN 20V 300mA SC 59 Toshiba 2SC3326 B 4 Q312 PNP 50V 100mA SOT 23 KEC KRA102S 4 Q313 NPN 50V 100mA SOT 23 KEC KRC102S 4 Q314 PNP 50V 100mA SOT 23 KEC KRA102S 4 Q315 NPN 50...

Page 41: ...OP AMP SSOP8 JRC NJM4580ETE2 4 M400 OP AMP SSOP8 JRC NJM4580ETE2 4 M401 OP AMP SSOP8 JRC NJM4580ETE2 4 M402 OP AMP SSOP8 JRC NJM4580ETE2 4 M403 OP AMP SSOP8 JRC NJM4580ETE2 4 M500 AUDIO ADC TSSOP24 Ci...

Page 42: ...T ANG DINKLE 2EHDRC 03P 4 CN101 HEADER P5 08 3 POLE RGT ANG DINKLE 2EHDRC 03P 4 CN200 HEADER P5 08 3 POLE RGT ANG DINKLE 2EHDRC 03P 4 CN201 HEADER P5 08 3 POLE RGT ANG DINKLE 2EHDRC 03P 4 CN600 HEADER...

Page 43: ...0733R 4 R211 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R212 33 OHM 0603 1 10W 1 Yageo RC0603FR 0733R 4 R213 0 OHM 0603 1 10W 5 Yageo RC0603JR 07R00 4 R214 0 OHM 0603 1 10W 5 Yageo RC0603JR 07R00 4 R215...

Page 44: ...R 07330R 4 R476 820 OHM 0603 1 10W 1 Yageo RC0603FR 07820R 4 R477 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R478 390 OHM 0603 1 10W 1 Yageo RC0603FR 07390R 4 R479 820 OHM 0603 1 10W 1 Yageo RC0603FR 078...

Page 45: ...3R 4 RA218 33 OHM ARRAY 8 PIN 5 Yageo YC164 JR 0733R 4 RA219 33 OHM ARRAY 8 PIN 5 Yageo YC164 JR 0733R 4 RA220 33 OHM ARRAY 8 PIN 5 Yageo YC164 JR 0733R 4 RA221 33 OHM ARRAY 8 PIN 5 Yageo YC164 JR 073...

Page 46: ...2 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C113 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C114 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C115 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C11...

Page 47: ...160 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C161 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C162 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C163 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C...

Page 48: ...0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C233 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C234 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C235 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C236...

Page 49: ...C 4 C345 47pF 0603 50V NPO 55C 5 Samsung CL10C470JBNC 4 C346 47pF 0603 50V NPO 55C 5 Samsung CL10C470JBNC 4 C348 47pF 0603 50V NPO 55C 5 Samsung CL10C470JBNC 4 C349 47pF 0603 50V NPO 55C 5 Samsung CL1...

Page 50: ...0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C481 0 1uF 0603 Y5V 50V 20 Samsung CL10F104ZBNC 4 C482 10uF ELEC 16V 40C 20 NICHICON UZT1C100MCR1GB 4 C483 10uF ELEC 16V 40C 20 NICHICON UZT1C100MCR1GB 4...

Page 51: ...SE T SOIC 16 E E 821 M0542 4 L402 EMI FILTER 50V 300mA 20 Murata NFM21CC102R1H3D 4 L403 EMI FILTER 50V 300mA 20 Murata NFM21CC102R1H3D 4 L404 EMI FILTER 50V 300mA 20 Murata NFM21CC102R1H3D 4 L405 EMI...

Page 52: ...ROCESSOR QFP 176 Renases HD6417706F133 4 M301 SDRAM TSOP 54 ELPIDA EDS1216AATA 75 4 M302 FLASH MEMORY TSOP 48 SPANSION S29GL064M90TAIR 4 M400 HEX INVERTER TSSOP 14 ONSEMI MC74VHC04DT 4 M401 ETHER LAN...

Page 53: ...3 1 10W 1 Yageo RC0603FR 0710K 4 R118 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R119 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R120 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R121 10K 0603 1 10W 1 Yageo RC06...

Page 54: ...g CL10F104ZBNC 4 C114 10uF 16V 40C 20 NICHICON UZT1C100MCR1GB 4 C115 0 1uF 0603 Y5V 50V 30C 20 Samsung CL10F104ZBNC 4 C116 12pF 0603 50V 55C NPO 5 Samsung CL10C120JBNC 4 C117 12pF 0603 50V 55C NPO 5 S...

Page 55: ...L115 EMI FILTER SMD 300mA 20 Murata NFM21CC223R1H3D 4 L116 EMI FILTER SMD 300mA 20 Murata NFM21CC223R1H3D 4 L117 EMI FILTER SMD 300mA 20 Murata NFM21CC223R1H3D 4 L118 EMI FILTER SMD 300mA 20 Murata N...

Page 56: ...ECH381R 09P 4 CN101 HEADER RT ANG 9 POS P3 81 Dinkle ECH381R 09P 4 CN102 SHROUDED HEADER TOP ENTRY 8 CKT P 2 5 Neltron 2317SJ 08 4 CN400 JACK MODULAR TM5RJ2 88 HIROSE TM5RJ2 88 4 CN450 HEADER RIGHT A...

Page 57: ...23 4 L910 NFM39R12C223 MURATA NFM39R12C223 4 L911 NFM39R12C223 MURATA NFM39R12C223 4 Reference Designator Description Vendor Name Vendor Part Number Note CN900 STLZ950 3G 5 08 FENIX CONTACT STLZ950 3G...

Page 58: ...603FR 07330R 4 R205 100 OHM 0603 1 10W 1 Yageo RC0603FR 07100R 4 R206 100 OHM 0603 1 10W 1 Yageo RC0603FR 07100R 4 R208 10K 0603 1 10W 1 Yageo RC0603FR 0710K 4 R209 4 7K 0603 1 10W 1 Yageo RC0603FR 07...

Page 59: ...F 0603 Y5V 50V 85C 20 Samsung CL10F104ZBNC 4 C301 22pF 0603 NPO 50V 125C 5 Samsung CL10C220JBNC 4 C302 10uF SMD E CAP 16V 105C 20 Nichicon UZT1C100MCR1GB 4 C400 0 1uF 0603 Y5V 50V 85C 20 Samsung CL10F...

Page 60: ...805 Everlight 17 21 VGC TR8 4 D314 LED GREEN SMD 0805 Everlight 17 21 VGC TR8 4 D315 LED GREEN SMD 0805 Everlight 17 21 VGC TR8 4 D316 LED GREEN SMD 0805 Everlight 17 21 VGC TR8 4 D317 LED GREEN SMD 0...

Page 61: ...C TR8 4 D356 LED GREEN SMD 0805 Everlight 17 21 VGC TR8 4 D357 LED GREEN SMD 0805 Everlight 17 21 VGC TR8 4 D358 LED GREEN SMD 0805 Everlight 17 21 VGC TR8 4 D359 LED GREEN SMD 0805 Everlight 17 21 VG...

Page 62: ...DT 4 M504 OCTAL D TYPE FLIP FLIP TSSOP20 ON Semi MC74VHC574DT 4 Reference Designator Description Vendor Name Vendor Part Number CN100 CONNECTOR 6POLE P2 5MM Neltron 2317SJ 06 4 CN200 MODULAR JACK 7006...

Page 63: ...0603 1 10W 5 Yageo Corporation RC0603JR 0710K 4 R10 47K 0603 1 10W 5 Yageo Corporation RC0603JR 0747K 4 R22 4 7K 0603 1 10W 5 Yageo Corporation RC0603JR 074K7 4 Reference Designator Description Vendo...

Page 64: ...4 MCU SSOP28 10MHz Microchip Tech Inc PIC16F873A I SS 4 Reference Designator Description Vendor Name Vendor Part Number Note LCM LCD MODULE BSE002A 122X32 DOT ShanTou Goworld Co Ltd SM4353 4 CN1 TERMI...

Page 65: ...ecure the DC fan 28 to the chassis 22 Lift out the fan Take care to not lose the nylon locknuts 29 4 GPIO Board Removal 4 1 Perform procedure 1 4 2 Using a Phillips head screwdriver remove the two scr...

Page 66: ...erboard PCB 8 4 Using a Phillips head screwdriver remove the twelve screws 3 that secure the motherboard to the chassis 22 ControlSpace CC 16 Control Center Refer to Figure 5 for the following proce d...

Page 67: ...able connections located at the left side of the main PCB 8 near the RJ 45 connector 3 4 Remove the four screws 11 that secure the Main PCB 3 5 Slide the Main PCB off of the posts and lift it off 4 LE...

Page 68: ...Output signal 36dBu 60dBFS Yellow Output signal 4dBu 20dBFS Red Clipping output signal 18 0dBu 6 0dBFS 5 Front Door Shown closed pull to open 6 Serial Indicator Red RS232 Rx Tx Yellow RS485 CC 16 cont...

Page 69: ...nnector Connect ControlSpace CC 16 controllers 5 GPIO Card Eight general purpose control inputs Eight general purpose control outputs 6 GPIO slot 2 For optional second GPIO card 7 Power Switch ON OFF...

Page 70: ...s and eight control outputs A second card can be added to GPIO slot 2 Inputs Switches and potentiometers can be con nected to the control inputs to control var ious functions in the system For example...

Page 71: ...L TCP IP Set the IP address to be between 192 168 0 1 and 192 168 0 99 The subnet mask will remain 255 255 255 0 and leave DNS settings window blank Click OK 2 Connect the ESP 88 chassis under test to...

Page 72: ...lick the connect icon When the connection is completed the background color will change Click the connect icon again At this point the ESP is settled to the proper configuration for this test After di...

Page 73: ...Bit Switchbox PHANTOM INDICATOR PCB PHANTOM CUTTER PCB DB 9 to ATS 2 AUX CONTROL OUT AC OUTPUT INPUT OUTPUT INPUT DSP GIO BLANK GIO LOOP BACK ADAPTER CC 16 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ESP 88 Chass...

Page 74: ...Output CH1 OUT CH8 Slot3 Input CH4 IN CH8 Slot4 Output CH1 OUT OPT 1L NC IN OPT 1L NC OUT OPT 1R NC IN OPT 1R NC OUT OPT 2L Phantom Checker CHA IN OPT 2L 600ohm Load OUT OPT 2R Phantom Checker CHB IN...

Page 75: ...75 Test Connection Photographs TEST PROCEDURES GIO 2 2k ohm loop back cable Phantom Cutter Connection of Phantom Cutter...

Page 76: ...ut 3 4 Output 3 4 Do 15 Input 5 6 Output 5 6 Do 16 5 4 Input 42dB Output 4dBu Input 7 8 Output 7 8 Do 17 Input 1 2 Output 1 2 Do Do Do 18 Input 3 4 Output 3 4 Do Do Do 19 Input 5 6 Output 5 6 Do Do Do...

Page 77: ...Out Ohms 40 Item Setting Source XLR Bal Both A B Channel Peak Monitor Set the units dBu Auto Range Check DC No Check Item Setting Instrument Audio Analyzer Input Analog Level Set the units dBu Freque...

Page 78: ...Macro Editor button The Macro Editor window shown at the bottom of the page will open CAUTION Do not change any of the text in the Macro Editor window or you will change the test parameters corruptin...

Page 79: ...save dialog box will appear The serial number is used for the file name There is no need to change the file name but if you wish to change the directory you save to select the proper directory If a te...

Page 80: ...e CC 16 icon will appear in the ControlSpace test window when the CC 16 is connected to ESP 88 This test will proceed automatically When EC16 is detected Pass is logged to the log file automatically W...

Page 81: ...81 4 9 Test log file This test will be saved automatically as a text file with the file name specified in step 4 6 The text file format is as shown below TEST PROCEDURES...

Page 82: ...acro and click RUN When the File Open dialog box opens browse to the location of the test text txt file you created and select it Click OPEN At this point the test data will automatically be loaded in...

Page 83: ...se tests This section describes the settings and criteria of each of the tests to be performed The setting of the ATS 2 test station will be done automatically by the ATS2 Macro 5 1 Gain at 0dB ESP Se...

Page 84: ...g Item Upper limit Lower limit Level 77dBu 200dBu Item Setting Frequency 20kHz Amplitude 4 00dBu B W 10HZ FS 2 Filter None Item Upper limit Lower limit Level 4 5dBu 1 5dBu Item Setting Frequency 20Hz...

Page 85: ...s to 14dB Command on COM BA 1 2 L R 14 C AMPL 1kHz ATS2 Settings Test Limits Noise ATS2 Settings Test Limits Perform this test on channels 1 through 8 Item Upper limit Lower limit Function THD N 1 5 0...

Page 86: ...s to 42dB Command on COM BA 1 2 L R 42 C AMPL 1kHz ATS2 Settings Test Limits TEST PROCEDURES Item Setting Frequency 1kHz Amplitude 20 00dBu B W 10HZ FS 2 Filter None Item Upper limit Lower limit Level...

Page 87: ...TS2 Settings Test Limits TEST PROCEDURES Item Setting Frequency Amplitude Off B W 22HZ 22KHz LPF Filter A Weighting Item Upper limit Lower limit Level 73dBu 200dBu Item Setting Frequency 1kHz Amplitud...

Page 88: ...r None Item Upper limit Lower limit Level 3 5dBu 1 0dBu Item Setting Frequency 20Hz Amplitude 44 00dBu B W 10HZ FS 2 Filter None Item Upper limit Lower limit Level 5 5dBu 2 5dBu Item Setting Frequency...

Page 89: ...dB Command on COM BA 1 2 L R 64 C AMPL 1kHz ATS2 Settings Test Limits TEST PROCEDURES Item Setting Frequency 1kHz Amplitude 50 00dBu B W 10HZ FS 2 Filter None Item Upper limit Lower limit Level 5 5dBu...

Page 90: ...tem Upper limit Lower limit Level 52dBu 200dBu Item Setting Frequency 20kHz Amplitude 60 00dBu B W 10HZ FS 2 Filter None Item Upper limit Lower limit Level 3 5dBu 1 0dBu Item Setting Frequency 20Hz Am...

Page 91: ...kHz ATS2 Settings Test Limits Noise ATS2 Settings Test Limits TEST PROCEDURES Item Setting Frequency 1kHz Amplitude 40 5 dBu Nominal 19 5dB B W 22HZ 22KHz LPF Filter A Weighting Item Upper limit Lower...

Page 92: ...None Item Upper limit Lower limit Level 8 5dBu 11 5dBu Item Setting Frequency 20Hz Amplitude 4 00dBu B W 10HZ FS 2 Filter None Item Upper limit Lower limit Level 8 5dBu 11 5dBu Item Setting Frequency...

Page 93: ...Set GIO outputs Command on COM BO 0 7 0 1 C ESP Setting Get the value of GIO input Command on COM BI C Test Limits Perform this test for ports 0 through 7 8 Time test This time test will be done by t...

Page 94: ...RS485 test on ATS2 When EC16 could be found in the sequence of ESP setting refer to section 4 this test is passed Test Limits 12 Phantom Power Test The test will prompt you to check to see if the A o...

Page 95: ...the examples below This must be done so that the chassis will not be configured for pass through when it gets back to the customer Setting of outside of ESP No connection Write no connection by conne...

Page 96: ...t log file should be archived so that there is a record of the unit passing test TEST PROCEDURES Device under test According to OT1 400338 Serial Number ESP 1 Lot Date of test 2005 03 13 Tester s Name...

Page 97: ...97 Figure 8 Motherboard Top Etch Layout Diagram Figure 9 Motherboard VCC Etch Layout Diagram...

Page 98: ...98 Figure 10 Motherboard GND Etch Layout Diagram Figure 11 Motherboard Bottom Etch Layout Diagram...

Page 99: ...99 Figure 12 MIC Line Input PCB Topside Etch Layout Diagram Figure 13 MIC Line Input PCB VCC Etch Layout Diagram...

Page 100: ...100 Figure 14 MIC Line Input PCB GND Etch Layout Diagram Figure 15 MIC Line Input PCB Bottom Etch Layout Diagram...

Page 101: ...101 Figure 16 DSP PCB Topside Etch Layout Diagram Figure 17 DSP PCB VCC Etch Layout Diagram...

Page 102: ...102 Figure 18 DSP PCB GND Etch Layout Diagram Figure 19 DSP PCB Bottom Etch Layout Diagram...

Page 103: ...103 Figure 20 GPIO PCB Topside Etch Layout Diagram Figure 21 GPIO PCB VCC Etch Layout Diagram Figure 22 GPIO PCB GND Etch Layout Diagram Figure 23 GPIO PCB Bottom Etch Layout Diagram...

Page 104: ...104 Figure 24 Output PCB Topside Etch Layout Diagram Figure 25 Output PCB Bottom Etch Layout Diagram Figure 26 LED PCB Topside Etch Layout Diagram Figure 27 LED PCB Bottom Etch Layout Diagram...

Page 105: ...s uses a translucent body connector at the DC power supply end The upgraded harnesses use a solid white connector The examples shown at right are for units with the IPD supply If the wiring harness co...

Page 106: ...solid white connector The examples shown at right are for units with the IPD supply If the wiring harness connector has a translucent plastic body unplug it from the power supply and motherboard and d...

Page 107: ...ators are green use the Designer software to reduce the output gain or any intermediary gain in the signal path If the input source signal is clean when it enters the ESP system and the input and outp...

Page 108: ...ages Affected 3 06 00 Document released at revision 00 Service manual release All 1 08 01 Added part numbers for RoHS versions RoHS 12 18 8 08 02 Added part number for new Surround Sound expansion car...

Page 109: ...SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE Bose Corporation The Mountain Framingham Massachusetts USA 01701 P N 286448 SM Rev 03 8 2008 P http serviceops bose com...

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