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Data subject to change without notice | Printed in the USA | BTC 722002307 A | 01.2014

Bosch Thermotechnology Corp.

2 | Triac Printed Circuit Board Replacement

3.  The wiring back to the main terminal block and element can be 

placed out of the working area.

  On the 36kW the triac printed circuit board on the right 

hand assembly uses ring terminals retained by large 

screws. These can be removed with a Phillips head 

screwdriver, retain the screws and washers for 

reassembly.

Removing the printed circuit boards

1.   Using a Phillips head screwdriver undo the one or two triac 

clamping screws (Fig. 3 & 4). Using a magnetic bit will make this 
easier as the screws and washers will lift out easily (Fig. 5). 
Retain these screws and washers for re

fi

 tting. 

  The white paste on these parts is normal and is used 

to transfer heat from the triac to the brass head. Avoid 

getting it onto clothing and wipe / wash from hands 

before eating or drinking.

                   

Fig. 3

                   

Fig. 4

27kW & 36kW

Only  

                   

Fig. 5

2.   Using the small 

fl

 at head screwdriver, gently open the latch on 

the moulding holding the printed circuit board in place (Fig. 6). 

                   

Fig. 6

Latch 

Dual triac printed circuit board 

all models 

3.  Rotate the printed circuit board slightly to clear the latch and 

remove from the slot at the other end (Fig. 7). Discard the 
printed circuit board in accordance with the local environmental 
laws. 

                   

Fig. 7

Single triac printed circuit 

board 27kW & 36kW only 

Latch 

Summary of Contents for TRONIC 5000C Pro

Page 1: ...tly above the unit Preparation 1 Remove the four cover screws and retain lift off the cover and store safely 2 Using an electrical meter confirm power is off the the heater Removing the triac wiring 1 Remove the thin white signal wires from the printed circuit boards by gently bending the locking tab on the connector with a small flat head screwdriver so that the plug can be removed Fig 1 These ca...

Page 2: ...a magnetic bit will make this easier as the screws and washers will lift out easily Fig 5 Retain these screws and washers for refitting The white paste on these parts is normal and is used to transfer heat from the triac to the brass head Avoid getting it onto clothing and wipe wash from hands before eating or drinking Fig 3 Fig 4 27kW 36kW Only Fig 5 2 Using the small flat head screwdriver gently...

Page 3: ...ING THE THERMAL CUT OUT TO TRIP Fig 8 2 Reassemble the printed circuit boards to the moulding by slotting in one end and then rotating clockwise to click into the latch on the moulding Fig 9 10 Fig 9 Dual triac printed circuit board Slot in here Snap in here Fig 10 Single triac printed circuit board Slot in here Snap in here 3 Using the Phillips head screwdriver ideally with a magnetic bit insert ...

Page 4: ...bly Short Blue element wire Right hand assembly Short Black element wire Left hand assembly Blue terminal block wire Right hand assembly Black terminal block wire Short Brown element wire Fig 13 27kW only Short Grey element wire Grey terminal block wire Fig 13 27kW only Short Grey element wire Grey terminal block wire Fig 14 Grey terminal block wire Short Grey element wire 36kW Only Left hand asse...

Page 5: ...ins and not offset or the heater will not work properly Refitting the cover 1 Before refitting the cover perform a once over check Are all connections made correct to the wiring diagram for this model Are all connections tight Is there evidence of the heat transfer paste being squeezed out from under each of the triac switches where they have been clamped 2 Refit the cover using the 4 screws ensur...

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