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Bosch Rexroth Sytronix SvP 7020 PFC, Operating Instructions Manual

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Bosch Rexroth Sytronix SvP 7020 PFC Operating Instructions Manual Download Page 46

CSH02.1B with master communication, 5 analog inputs (X32, X35,

X38), 2 EC encoder evaluations, PFC system function

Fig. 7-8:

CSH02.1B with master communication, 5 analog inputs (X32, X35,

X38), 2 EC encoder evaluations, PFC system function

Bosch Rexroth AG

 DOK-SYTROX-SVP7020-PF*-IT01-EN-P

44/73

Sytronix SvP 7020 PFC Variable-Speed Pump Drives

Installation

Summary of Contents for Rexroth Sytronix SvP 7020 PFC

Page 1: ...Sytronix SvP 7020 PFC Variable Speed Pump Drives Operating Instructions R911377195 Edition 01 ...

Page 2: ...its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fa...

Page 3: ...ion against contact with electrical parts and housings 14 3 3 2 Protective extra low voltage as protection against electric shock 15 3 3 3 Protection against dangerous movements 16 3 3 4 Protection against electromagnetic and magnetic fields during operation and mounting 17 3 3 5 Protection against contact with hot parts 17 3 3 6 Protection during handling and mounting 18 3 3 7 Battery safety 18 3...

Page 4: ...rol section 35 7 3 3 Connection points of HCS03 power section 36 7 3 4 Connection points of the control section 36 7 3 5 Documentation 36 7 4 HMS01 37 7 4 1 Connection diagram of HMS01 power section 37 7 4 2 Connection diagram of control section 37 7 4 3 Connection points of HMS01 power section 38 7 4 4 Connection points of the control section 38 7 4 5 Documentation 39 7 5 Control section 40 7 5 1...

Page 5: ... 61 12 Replacing components 63 12 1 Disassembly 63 12 1 1 Preparing disassembly 63 12 1 2 Disassembly 63 12 2 Motor pump unit 64 12 3 Drive controller 64 12 3 1 HCS01 HCS02 HCS03 HMS01 64 13 Environmental protection and disposal 65 13 1 Environmental protection 65 13 2 Disposal 65 14 Troubleshooting 67 14 1 How to proceed for troubleshooting 67 14 2 Diagnostic concept 67 Index 69 DOK SYTROX SVP702...

Page 6: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P IV 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 7: ...x SvP 7020 PFC Variable Speed Pump Drives Commissioning Manual R911379549 R911379550 Sytronix variable speed pump drives 1 Product catalog R999000331 R999000332 1 This documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 1 1 Documentations motor pump units 1 2 2 Motor pump units Title Document type Material number de ...

Page 8: ...es Project Planning Manual R911306139 R911306140 Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 Project Planning Manual R911338961 R911338962 Rexroth Connection Cables IndraDrive and IndraDyn Selection Data R911322948 R911322949 Control Cabinet Air Conditioning EMC Design IP Code Electrics IndraDrive Rexroth EFC Fv Sytronix Project Planning Manual R911344987 R9113449...

Page 9: ...332633 R911332634 Integrated Safety Technology Safe Motion as of MPx 18 Application Manual R911338919 R911338920 Rexroth IndraMotion MLD Libraries as of MPx 18 Reference Book R911338915 R911338916 Rexroth IndraMotion MLD as of MPx 18 Application Manual R911338913 R911338914 Tab 1 5 Documentations firmware DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 7 73 Sytronix SvP 7020 PFC Variable Speed Pu...

Page 10: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 8 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 11: ...ir original state in other words no structural changes are permitted It is not permitted to decompile software products or alter source codes Do not install damaged or faulty products or put them into operation Make sure that the products have been installed in the manner descri bed in the relevant documentation 2 1 2 Areas of use and application Drive controllers made by Rexroth are designed to c...

Page 12: ...s for example operation under water under extreme temperature fluctuations or extremely high maximum temperatures Furthermore Drive controllers may not be used in applications which have not been expressly authorized by Rexroth Please carefully follow the specifications outlined in the general Safety Instructions Components of the Rexroth IndraDrive system are products of Category C3 with restrict...

Page 13: ... and ca bles Installation An installation consists of several devices or systems interconnected for a defined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive elements as well ...

Page 14: ...bling of safety de vices could result in property damage injury electric shock or even death 3 2 2 Requirements for safe use Read the following instructions before initial commissioning of the compo nents of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Rexroth is not liable for damages resulting from...

Page 15: ... applica tion are met The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application docu mentation The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in...

Page 16: ...uctor must have been permanently connected to all electric components in accordance with the connection diagram Even for brief measurements or tests operation is only allowed if the equipment grounding conductor has been permanently connected to the points of the components provided for this purpose Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect elec...

Page 17: ... outer con ductor Minimum cross section equipment grounding conductor Leakage current 3 5 mA 1 equipment grounding conductor 2 equipment grounding conductors 1 5 mm2 16 AWG 10 mm2 8 AWG 2 1 5 mm2 16 AWG 2 5 mm2 14 AWG 2 2 5 mm2 14 AWG 4 mm2 12 AWG 2 4 mm2 12 AWG 6 mm2 10 AWG 2 6 mm2 10 AWG 10 mm2 8 AWG 16 mm2 6 AWG 16 mm2 6 AWG 25 mm2 4 AWG 35 mm2 2 AWG 50 mm2 1 0 AWG 25 mm2 4 AWG 70 mm2 2 0 AWG 3...

Page 18: ...ents will occur The extent of faulty drive movements depends upon the type of control and the state of opera tion Dangerous movements Danger to life risk of injury serious injury or property damage A risk assessment must be prepared for the installation or machine with its specific conditions in which the components of the electric drive and control system are installed As a result of the risk ass...

Page 19: ...annot be avoided check the machine or installation at initial commissioning of the electric drive and control system for possible malfunctions when operating such high fre quency remote control and radio equipment in its possible positions of normal use It might possibly be necessary to perform a special electro magnetic compatibility EMC test 3 3 4 Protection against electromagnetic and magnetic ...

Page 20: ...mounting Risk of injury by improper handling Injury by crushing shearing cutting hit ting Observe the relevant statutory regulations of accident prevention Use suitable equipment for mounting and transport Avoid jamming and crushing by appropriate measures Always use suitable tools Use special tools if specified Use lifting equipment and tools in the correct manner Use suitable protective equipmen...

Page 21: ...or connections can cause injuries or property damage Risk of injury by improper handling of pressurized lines Do not attempt to disconnect open or cut pressurized lines risk of ex plosion Observe the respective manufacturer s operating instructions Before dismounting lines relieve pressure and empty medium Use suitable protective equipment safety goggles safety shoes safety gloves for example Imme...

Page 22: ... pre cedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or serious injury could occur CAUTION In case of non compliance with this safety instruction minor or moderate in jury could...

Page 23: ...ontrol section CSH02 1B CC ET HCS01 1 A CC ET Power section IndraDrive C IndraDrive M IndraDrive Cs Motor Synchronous motor MSK Synchronous motor MS2N Pump PGH Motor pump unit MPA01 MPA02 Tab 4 1 Sytronix SvP 7020 DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 21 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Sytronix variable speed pump drives ...

Page 24: ...g 4 1 Sytronix SvP 7020 SvP SvP means Servo variable Pump SvP systems are suitable for use in open and in closed hydraulic systems for hydraulic axis control e g injection molding machines 4 2 2 System function Drive controller System function HCS01 HCS02 HCS03 HMS01 HMS02 FWS MLDSYX PFC 02VRS D0 MP20 PFC Position Force Control Tab 4 2 System function Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN...

Page 25: ...r Fact V or mA paccumulator or Toil V PROFIBUS CANopen 1 encoder 5 analog inputs 4 current voltage 1 voltage MPC 20 CSH02 1B ET EC PB NN DA PROFIBUS FXC pA pB or Fact V or mA paccumulator Toil V or mA 1 1 MPC 20 CSH02 1B ET EC CN NN DA CANopen FXC pA pB or Fact V or mA paccumulator Toil V or mA CCD master 2 encoders 5 analog inputs 4 current voltage 1 voltage MPC 20 CSH02 1B CC EC EC NN DA Self co...

Page 26: ... Fact V or mA paccumulator V PROFIBUS CANopen 1 encoder 1 analog input voltage MPC 20 HCS01 1E W00xx A 0x A ET EC EC NN CANopen FXC pA pB or Fact via master comm paccumulator via master comm MPC 20 HCS01 1E W00xx A 0x A ET EC PB NN PROFIBUS FXC pA pB or Fact via master comm paccumulator via master comm 1 1 CCD 2 encoders 1 analog input voltage MPC 20 HCS01 1E W00xx A 0x A CC EC EC NN Self containe...

Page 27: ...s R911339822 R911339824 Drive System Rexroth IndraDrive Product catalog R999000018 R999000019 1 This documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 4 5 Documentations motor pump units DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 25 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Sytronix variable speed p...

Page 28: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 26 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 29: ...11306139 Tab 5 1 Documentation drive controllers 5 2 Motor pump unit See documentation of the component Title Document type Material number en de Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 1 Operating Instructions R911339824 R911339822 Pressure transducers for hydraulic applications Type HM20 2X Data sheet RE 30272 RD 30272 1 This documentation contains references to amending docu mentation f...

Page 30: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 28 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 31: ...aDrive Rexroth EFC Fv Sytronix Project Planning Manual R911344987 R911344988 Tab 6 1 Documentations drive controllers 6 2 Motor pump units See documentation of the component Title Document type Material number de en Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 1 Operating Instructions R911339822 R911339824 Pressure transducers for hydraulic applications Type HM20 2X Data sheet RD 30272 RE 30272...

Page 32: ... HM20 2X XXX H K35 voltage output HM20 2X XXX C K35 current output Tab 6 3 Pressure transducer HM20 2X XXX K35 and flange socket an gled 4 pin M12x1 Connecting the pressure transducer to the control section See chapter 7 5 Control section on page 40 See documentation of the component Title Document type Material number de en Pressure transducers for hydraulic applications Type HM20 2X Data sheet R...

Page 33: ...ig 7 1 Connection diagram of HCS01 power section 7 1 2 Connection diagram of control section See chapter Connection diagram of HCS01 control section on page 40 DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 31 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 34: ...1 1E W0003 W0013 x 02 W0005 x 03 W0008 x 03 2 B HCS01 1E W0018 x 02 W0018 x 03 W0028 x 03 3 C HCS01 1E W0054 x 03 4 D HCS01 1E W00xx x 03 5 Connector available at the braking resistor Tab 7 2 Connection points 7 1 4 Connection points of the control section See chapter Connection points of HCS01 control section on page 42 7 1 5 Documentation Title Document type Material number de en Rexroth IndraDr...

Page 35: ...ection Fig 7 2 Connection diagram of HCS02 power section 7 2 2 Connection diagram of control section See chapter 7 5 2 CSH02 on page 43 DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 33 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 36: ...70 Tab 7 5 Connection points 7 2 4 Connection points of the control section See chapter Connection points of CSB02 CSH02 control section on page 45 7 2 5 Documentation Title Document type Material number de en Rexroth IndraDrive Supply Units Power Sections HMV HMS HMD HCS02 HCS03 Project Planning Manual R911318789 R911318790 Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 C...

Page 37: ...ection Fig 7 3 Connection diagram of HCS03 power section 7 3 2 Connection diagram of control section See chapter 7 5 2 CSH02 on page 43 DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 35 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 38: ...3 1E W0070 2 B HCS02 1E W0100 W0210 Tab 7 8 Connection points 7 3 4 Connection points of the control section See chapter Connection points of CSB02 CSH02 control section on page 45 7 3 5 Documentation Title Document type Material number de en Rexroth IndraDrive Supply Units Power Sections HMV HMS HMD HCS02 HCS03 Project Planning Manual R911318789 R911318790 Rexroth IndraDrive Drive Controllers Con...

Page 39: ...ection Fig 7 4 Connection diagram of HMS01 power section 7 4 2 Connection diagram of control section See chapter 7 5 2 CSH02 on page 43 DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 37 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 40: ... 2 4 2 2 2 1 6 5 E 5 M10 1 16 1 25 1 35 1 50 1 70 1 120 2 16 2 25 2 35 2 50 2 70 2 120 1 6 1 4 1 2 1 1 1 1 0 1 2 0 1 4 0 2 6 2 4 2 2 2 1 2 1 0 2 2 0 2 4 0 20 X6 A B C D E 1 5 16 24V 0V L L A B C D E M6 6 5 A B 4 0 10 0 6 C D E M6 6 0 1 A HMS01 1N W0020 W0036 2 B HMS01 1N W0054 W0070 3 C HMS01 1N W0110 4 D HMS01 1N W0150 W0210 W0300 5 E HMS01 1N W0350 Tab 7 11 Connection points 7 4 4 Connection poi...

Page 41: ...pply Units Power Sections HMV HMS HMD HCS02 HCS03 Project Planning Manual R911318789 R911318790 Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 Project Planning Manual R911338961 R911338962 Tab 7 12 Documentations drive controllers DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 39 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 42: ...1 encoder evalua tion PFC system function 1 Connecting other master communications See chapter 7 5 3 Connection points for master communication on page 46 Fig 7 5 HCS01 with master communication sercos master 1 encoder evalu ation PFC system function Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 40 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 43: ...coder evaluations PFC sys tem function Fig 7 6 HCS01 with master communication 2 encoder evaluations PFC system function DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 41 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 44: ...A 1 B 1 C 1 X13 A B C 2 5 14 10 X22 P2 X23 P1 A B C X24 P2 X25 P1 A B C X30 A B C X31 A B C 1 5 16 10 X32 A B C 1 5 16 10 X47 A B C 1 5 16 10 X61 A B C 1 A HCS01 1E W0003 W0013 x 02 W0005 x 03 W0008 x 03 2 B HCS01 1E W0018 x 02 W0018 x 03 W0028 x 03 3 C HCS01 1E W0054 x 03 Tab 7 14 Connection points of HCS01 control section Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 42 73 Sytronix SvP 7020 P...

Page 45: ...ts X32 X35 PFC system function 1 Connecting other master communications See chapter 7 5 3 Connection points for master communication on page 46 Fig 7 7 CSH02 1B with master communication sercos master 2 EC encod er evaluations 3 analog inputs X32 X35 PFC system function DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 43 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 46: ...ncoder evaluations PFC system function Fig 7 8 CSH02 1B with master communication 5 analog inputs X32 X35 X38 2 EC encoder evaluations PFC system function Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 44 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 47: ...26 X30 X31 1 5 16 X32 1 5 16 X35 1 5 16 X36 1 5 16 X37 1 5 16 X38 1 5 16 X61 Tab 7 16 Connection points Title Document type Material number en de Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 Project Planning Manual R911338962 R911338961 Tab 7 17 Documentation drive controllers DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 45 73 Sytronix SvP 7020 PFC Variable Spe...

Page 48: ...n point See chapter ET Multi Ethernet on page 51 PROFIBUS X30 connection point See chapter PB PROFIBUS on page 47 CANopen X61 connection point See chapter CN CANopen on page 53 Tab 7 18 Master communications Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 46 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 49: ...ansmit data positive 4 O CNTR P Repeater control signal 5 0 V 0 V 6 O 5 V Repeater supply 7 n c 8 I O RS485 Receive transmit data negative 9 0V 0 V Tab 7 20 Signal assignment Shield connection Via D Sub mounting screws and metallized connector housing Compatibility of the interface According to DIN EN 50 170 Recommended cable type According to DIN EN 50 170 2 cable type A DOK SYTROX SVP7020 PF IT0...

Page 50: ... have a connectable terminating resistor The terminating resistor must always be active at both the first and last bus node Carry out the connection as shown in the figures below 1 Shield 2 Bus connection and switch position for first node and last node 3 Bus connection and switch position for all other nodes Fig 7 10 Preparing a cable for connecting a bus connector To assemble the bus cable proce...

Page 51: ...connector INS0541 1 Terminating resistor is off 2 Cable shield must have direct contact to metal Fig 7 12 Bus connection for all other slaves bus connector with 9 pin D sub female connector INS0541 1 Switch position for first slave and last slave in PROFIBUS DP 2 Cable shield must have direct contact to metal Fig 7 13 Bus connection for first and last slave without 9 pin D sub female connector INS...

Page 52: ...ale con nector INS0540 Connect the drive controller to a control unit using a shielded two wire line in accordance with DIN 19245 Part 1 Diagnostic displays For the significance of the diagnostic displays see firmware documentation Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 50 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 53: ...ield bus system X24 port 2 X25 port 1 Tab 7 22 ET connection point View Connection Signal name Function 1 TD Transmit differential output A 2 TD Transmit differential output B 3 RD Receive differential input A 4 n c 5 n c 6 RD Receive differential input B 7 n c 8 n c Housing Shield connection Properties Standard Ethernet Type RJ 45 8 pin DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 51 73 Sytro...

Page 54: ...s Minimum bending radius 48 75 mm if laid flexibly 32 50 mm if laid permanently Order code for a 30 m long cable RKB0011 030 0 RKB0013 Short cables to connect devices arranged side by side in the control cabi net 4 lengths available 0 19 m 0 25 m 0 35 m 0 55 m Order code for a 0 55 m long cable RKB0013 00 55 Minimum bending radius 30 75 mm Tab 7 23 Function Pin Assignment Properties Bosch Rexroth ...

Page 55: ...Assignment Pin Signal Function 1 n c 2 CAN L Negated CAN signal Dominant Low 3 CAN GND Reference potential of CAN signals 4 n c 5 Drain Shield Shield connection 6 GND Reference potential of device 7 CAN H Positive CAN signal Dominant High 8 n c 9 n c Tab 7 25 Signal Assignment DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 53 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Installation ...

Page 56: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 54 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 57: ... Section 3 Motor 4 Pump 3 4 Motor pump unit 5 Hydraulic system 6 Pressure transducer pA act actual pressure value chamber A pB act actual pressure value chamber B 7 Position measurement sact actual position value Fig 8 1 System overview DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 55 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Commissioning ...

Page 58: ...iable Speed Pump Drives Commissioning Manual R911379549 R911379550 Tab 8 1 Documentations motor pump units 8 2 3 Commissioning the pump See documentation of the component Title Document type Material number de en Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 1 Operating Instructions R911339822 R911339824 1 This documentation contains information on supplementary documentations of the individual ...

Page 59: ...oller compares these values to the command values set by the control unit and controls the motor speed according to the system re quirements 1 Control command values scmd position of the hydraulic cylin der Fcmd force 2 Drive controller Control Section Power Section 3 Motor 4 Pump 3 4 Motor pump unit 5 Hydraulic system 6 Pressure transducer pA act actual pressure value chamber A pB act actual pres...

Page 60: ...ter Operation modes Title Document type Material number de en Rexroth Sytronix SvP 7020 PFC Variable Speed Pump Drives Commissioning Manual R911379549 R911379550 Tab 9 1 Documentations motor pump units Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 58 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Operation ...

Page 61: ...ctual pressure value chamber A pB act actual pressure value chamber B 7 Position measurement sact actual position value Fig 10 1 System overview 10 2 Drive controllers Regularly check the filters at the air inlets of the control cabinet Replace or clean dirty filters The electrical components themselves do not require maintenance DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 59 73 Sytronix SvP ...

Page 62: ...A01 1 Operating instructions R911339822 R911339824 1 This documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 10 1 Documentations motor pump units Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 60 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Maintenance ...

Page 63: ...trol commands to bring the drive to a control led standstill Switch off the power voltage and control voltage of the controller Switch off the motor circuit breaker for the fan unit Depressurize the pressure side P line Switch off the main switch of the machine Secure the machine against restarting DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 61 73 Sytronix SvP 7020 PFC Variable Speed Pump Dri...

Page 64: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 62 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 65: ...the warning at the components Rexroth IndraDrive discharge time 30 minutes 3 Disconnect all electrical connections 4 Shut off the suction port of the motor pump unit In doing so observe the instructions regarding the entire system 5 Secure the system components and supply lines against falling or movements before unfastening the mechanical connections 6 Disconnect the piping on the pressure side 7...

Page 66: ...ation for the individual components motors pumps hy draulic fluids etc Tab 12 1 Documentation motor pump units 12 3 Drive controller 12 3 1 HCS01 HCS02 HCS03 HMS01 See documentation of the component chapter Handling diagnostic and service functions subchapter Replacing the controller Title Rexroth IndraDrive Kind of documentation Material number en de MPx 20 Functions Application Manual R911345608...

Page 67: ...free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and accumulators Batteries an...

Page 68: ...f plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 66 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives Environmental protection and disposal ...

Page 69: ...re system machine electrics control or at the product If yes What were they Was the product or machine used as intended How did the malfunction become apparent Try to get a clear idea of the error cause If possible directly ask the machine operator Document the error condition and compare it to the initial condition If you cannot remove the error please contact one of the contact address es which ...

Page 70: ...Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 68 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 71: ...ion 36 HMS01 power section 38 Master communication 46 Contained substances see Significant components 65 Control section Connection diagram HCS01 with master communication sercos master 1 encoder evaluation PFC system function 40 Connection diagram HCS01 with master communication 2 encoder evaluations PFC system function 41 CSB02 CSH02 connection points 45 CSH02 connection diagram 43 HCS01 connect...

Page 72: ... 30 Production processes 65 PROFIBUS Optional module 47 Protective extra low voltage 15 R Recycling 65 Replacing components 63 Return of products 65 RKB0011 52 RKB0013 52 S Safety instructions for electric drives and controls 11 Significant components 65 State of the art 9 Storage 27 SvP 7020 Operation modes 58 Overview of components 22 System function PFC 22 Sytronix SvP 7020 22 T Transport 27 Tr...

Page 73: ...Notes DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 71 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 74: ...Notes Bosch Rexroth AG DOK SYTROX SVP7020 PF IT01 EN P 72 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 75: ...Notes DOK SYTROX SVP7020 PF IT01 EN P Bosch Rexroth AG 73 73 Sytronix SvP 7020 PFC Variable Speed Pump Drives ...

Page 76: ...ectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911377195 R911377195 DOK SYTROX SVP7020 PF IT01 EN P ...

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