Bosch Rexroth IndraControl VDP 80.1 Series Manual Download Page 23 | Manualshive

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4

Dimensions, Installation and Wiring

4.1

Dimensions

Fig.4-1:

Front panel of the VDP 80.1-FB, CNC milling (light gray)

Fig.4-2:

Front panel of the VDP 80.1-FH, CNC milling (graphite gray)

DOK-SUPPL*-VDP*80.1***-PR03-EN-P
Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display

Bosch Rexroth AG

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Dimensions, Installation and Wiring

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Summary of Contents for Rexroth IndraControl VDP 80.1 Series

Page 1: ...t Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display R911329156 Edition 03 ...

Page 2: ...eserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm ...

Page 3: ...gard to Specific Dangers 13 3 3 1 Protection Against Contact With Electrical Parts and Housings 13 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 14 3 3 3 Protection Against Dangerous Movements 14 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 16 3 3 5 Protection Against Contact With Hot Parts 16 3 3 6 Protection During Handling ...

Page 4: ...nection of Handwheel Unit 39 6 6 Emergency Stop in Interface for Handwheel Unit 44 6 7 Handwheel extended interface only Universal operator panel 46 7 Universal HMI Panel 49 7 1 Labeling Strips 49 7 2 Labeling the Labeling Strips 49 8 Order Information 51 8 1 Type Designation Code 51 8 2 Connecting Cables 51 9 Accessory 53 9 1 Hand Held Terminal VCH02 Handwheel 53 10 Service and Support 57 Index 5...

Page 5: ...iled description of the standard interfaced of the HMI operator panel Rexroth IndraDrive Drive Controllers HCQ HCT DOK INDRV HCQ T HMQ T PRxx EN P R911324185 xx Respective version or edition Fig 1 1 MTX micro documentation overview Selecting 1 2 2 Configuring Documentation titles with type designation codes and parts numbers Rexroth IndraMotion MTX micro xxVRS Functional Description DOK MTXMIC NC ...

Page 6: ...onfiguration of the axes and the user interface as well as the PLC data are described Rexroth IndraWorks xxVRS IndraLogic 2G Programming Instruction DOK IWORKS IL2GPRO V12 APxx EN P R911334390 This documentation describes the PLC programming tool IndraLogic 2G and its application It includes the basic usage first steps visualization menu items and editors Rexroth IndraWorks 12VRS Basic Libraries I...

Page 7: ...ion titles with type designation codes and parts numbers Rexroth IndraMotion MTX xxVRS Diagnostic Messages DOK MTX DIAGMES V11 RExx EN P R911332311 This documentation provides an overview on errors warnings and messages within the Rexroth IndraMotion MTX control xx Respective version or edition Fig 1 5 MTX micro documentation overview Maintenance 1 3 Representing Information 1 3 1 Safety Instructi...

Page 8: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 6 61 ...

Page 9: ...ts take the form of hardware their original state may not be modified i e no structural changes are permitted It its not permitted to decompile software products or to modify the source codes Do not mount damaged or faulty products or use them in operation It has to be ensured that the products have been installed as described in the relevant documentation 2 1 2 Areas of Application and Use The VD...

Page 10: ...ions that do not comply with the specified ambient con ditions Operation under water under extreme temperature fluctuations or extreme maximum temperatures is not permitted Furthermore the operator display shall not be used for applications not expressly approved of by Bosch Rexroth Also note the information in the general safety instructions Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth I...

Page 11: ... several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive ele ments as well as control and power circuits which have been assem...

Page 12: ...e initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commissioning If you find that you...

Page 13: ...ufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN standards United ...

Page 14: ... Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 12 61 Safety Instructions for Electric Drives and Controls ...

Page 15: ...ectric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the equipment is s...

Page 16: ...tective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic in sulation to extra low voltage circuits On components of an electric drive and control system provided by Bosch Rexroth all connections and terminals with voltages between 5 and 50 volts are PELV Protective Extra Low Voltage systems It is allowed to connect d...

Page 17: ...able to the installation or machine must be taken into consideration Unintended machine movements or other malfunctions are pos sible if safety devices are disabled bypassed or not activated To avoid accidents injury and or property damage Keep free and clear of the machine s range of motion and moving machine parts Prevent personnel from accidentally entering the machine s range of motion by usin...

Page 18: ...in proximity to electric components Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored repaired or mounted If it is necessary for somebody with a heart pacemaker to enter such an area a ...

Page 19: ...safety shoes safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of falling 3 3 7 Battery Safety Batteries consist of active chemicals in a solid housing Therefore improper handling can cause injury or property damage Risk of injury by improper handling Do not attempt to reactivate low batteries by heating or other meth...

Page 20: ...ntally friendly Dispose of agents harmful to the environment separately from other waste Observe the national regulations of your country 3 4 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe cific signal words DANGER WARNING CAUTION or NOTICE and where required a safety alert symbol in accordance with ANSI Z535 6...

Page 21: ...e with this safety instruction property damage could occur DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 19 61 Safety Instructions for Electric Drives and Controls ...

Page 22: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 20 61 ...

Page 23: ...anel of the VDP 80 1 FB CNC milling light gray Fig 4 2 Front panel of the VDP 80 1 FH CNC milling graphite gray DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 21 61 Dimensions Installation and Wiring ...

Page 24: ...C turning light gray Fig 4 4 Front panel of the VDP 80 1 FG CNC turning graphite gray Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 22 61 Dimensions Installation and Wiring ...

Page 25: ... light gray Chinese de sign Fig 4 6 Front panel of the VDP 80 1 FK CNC universal graphite gray DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 23 61 Dimensions Installation and Wiring ...

Page 26: ...dimensions CNC milling Fig 4 8 VDP 80 1 dimensions CNC turning Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 24 61 Dimensions Installation and Wiring ...

Page 27: ...Fig 4 9 Top view DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 25 61 Dimensions Installation and Wiring ...

Page 28: ... temperature 20 ºC to 60 ºC Changing the ambient temperature 1 1 ºC min Relative humidity 75 Oscillations 0 5 G Active power 24 V DC 10 2 A Protection class IP 54 system input IP 00 system output Please note the following points to comply with the afore mentioned conditions The HMI operator panel requires a sealed housing Sealant has to be ap plied to doors and cable outputs The HMI operator panel...

Page 29: ...the cable connector for all parts of the system All shieldings of the electronic unit should be connected to GND 4 5 Technical Data 4 5 1 Display VDP 80 1 CNC milling VDP 80 1 CNC turning Display area 211 2 H x 158 4 mm V 170 88 H x 128 16 mm V Diagonal display size 26 cm 10 4 inch 21 cm 8 4 inch Screen actuation a Si TFT Active matrix a Si TFT Active matrix Display colors 262 144 colors 262 144 c...

Page 30: ...using and built in compartments EN 60068 2 6 Test procedure Oscillate EN 60068 2 27 Test procedure Shock EN 60721 3 1 and 60721 3 3 Classification of ambient conditions ISO 13850 Machine safety EMERGENCY STOP Design guidelines Fig 4 13 Applied Standards CE Conformity Marking Declaration of conformity The electronic products described in the project planning manual meet the re quirements and target...

Page 31: ...n according to the UL standard the following require ments have to be met Only insulated copper wire 75 C 167 F has to be used The UL mark only applies to the device in delivery status ex works The com pliance with UL requirements has to be checked after changes have been made to the device e g after additional extension cards have been plugged in DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl ...

Page 32: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 30 61 ...

Page 33: ...ing box 1394 Interface for data exchange see chapter 6 2 Interface Connection Data ex change on page 35 J9 USB2A connection USB interface see chapter 6 3 USB Interface on page 36 J15 IDC50 connection Extended IO interface Open collector outputs see chapter 6 4 Connecting the Extended IO Interface on page 37 J14 D SUB connection 25 pin 25P M pin Interface for handwheel unit Open collector outputs s...

Page 34: ...el Unit on page 44 J20 Connector 4 pin Distance 3 81 mm Interface for additional hand wheel This interface is only intended for the Universal operator panel Fig 5 2 VDP 80 1 control interfaces VDP 80 1 connection diagram Fig 5 3 HMI operator panel connection diagram Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 32 61 Design ...

Page 35: ... on the HMI operator panel VDP 80 1 CNC milling Keyboard layout on the HMI opera tor panel CNC turning Fig 5 5 Keyboard layout on the HMI operator panel VDP 80 1 CNC turning DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 33 61 Design ...

Page 36: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 34 61 ...

Page 37: ...ive humidity no dew 6 2 Interface Connection Data exchange Pin assignment J12 Pin no Assignment Pin no Assignment 06 USB 05 USB 04 LVDS 03 LVDS 02 GND 01 GND Fig 6 3 Pin assignment J12 The HMI operator panel can be connected to the MTX micro via a data connection cable Max cable length 10 m Order information can be found under chapter 8 2 Connection ca ble page 51 DOK SUPPL VDP 80 1 PR03 EN P Rexr...

Page 38: ...DS Signal display USB USB signal USB USB signal FG Shielding 6 3 USB Interface Pin assignment J9 Pin no Assignment Pin no Assignment 01 5V 05 5V 02 D 06 D 03 D 07 D 04 GND 08 GND Fig 6 5 Pin assignment J9 Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 36 61 Connections and Interfaces ...

Page 39: ...m 6 4 Connecting the Extended IO Interface Pin assignment J15 Pin no Assignment Pin no Assignment 01 DI 00 26 DO 01 02 DI 01 27 DO 02 03 DI 02 28 DO 03 04 DI 03 29 DO 04 05 DI 04 30 DO 05 06 DI 05 31 DO 06 07 DI 06 32 DO 07 08 DI 07 33 DO 08 09 DI 08 34 DO 09 10 DI 09 35 DO 10 11 DI 10 36 DO 11 12 DI 11 37 DO 12 13 DI 12 38 DO 13 14 DI 13 39 DO 14 15 DI 14 40 DO 15 16 DI 15 41 17 DI 16 42 18 DI 17...

Page 40: ... 23 DI 22 48 COM 24 DI 23 49 COM 25 DO 00 50 COM Fig 6 7 Pin assignment J15 Signal connection diagram Fig 6 8 Extended IO interface circuit Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 38 61 Connections and Interfaces ...

Page 41: ...ncorrect connection can result in fusing of the IO interface Check the correct position of the connection Signal description Signal description Description DI 00 to DI 23 Digital input 24 bits DO 00 to DO 15 Digital output 16 bits COM Output 24V COM 0V 6 5 Interface Connection of Handwheel Unit Pin assignment J14 DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Ope...

Page 42: ...20 AXIS2 08 AXIS3 21 AXIS4 09 DO18 22 EMG2 10 EMG1 23 EMG4 11 EMG3 24 24V 12 24V 25 COM 13 COM Fig 6 10 Pin assignment J14 Signal connection diagram 1 Output of type open collector Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 40 61 Connections and Interfaces ...

Page 43: ...Fig 6 11 Handwheel unit Output of type open collector DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 41 61 Connections and Interfaces ...

Page 44: ...inals All power supply terminals GND have to be interconnected Check the connections 2 Input of type differential Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 42 61 Connections and Interfaces ...

Page 45: ...iption A Differential signal A phase handwheel A Differential signal A phase handwheel B Differential signal B phase handwheel B Differential signal B phase handwheel A TTL TA signal handwheel B TTL TB signal handwheel 5V Handwheel 5V GND Handwheel GND DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 43 61 Connections and Interface...

Page 46: ... selection 4 24V Control power source 24V COM Control GND DO18 Logic instruction handwheel EMG1 Emergency Stop Pin EMG2 Emergency Stop Pin EMG3 Emergency Stop Pin EMG4 Emergency Stop Pin 6 6 Emergency Stop in Interface for Handwheel Unit Pin assignment J19 Pin no Assignment 01 EMG1 02 EMG2 03 EMG3 04 EMG4 Fig 6 14 Pin assignment J19 Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraContro...

Page 47: ...interface in the handwheel unit Signal description Signal description Description EMG1 Emergency Stop Pin EMG2 Emergency Stop Pin EMG3 Emergency Stop Pin EMG4 Emergency Stop Pin DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 45 61 Connections and Interfaces ...

Page 48: ... Pin assignment Pin no Assignment 04 GND 03 5V 02 B TTL 01 A TTL Fig 6 18 Pin assignment J20 Signal connection diagram Fig 6 19 Signal connection diagram J20 Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 46 61 Connections and Interfaces ...

Page 49: ...ription Description GND Handwheel GND 5V Handwheel 5V A TTL TA signal handwheel B TTL TB signal handwheel Fig 6 21 DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 47 61 Connections and Interfaces ...

Page 50: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 48 61 ...

Page 51: ...on the operator panel Manual MDI Auto and Reset Bosch Rexroth provides a printer template to allow the user to print his own labeling strips All currently available symbols are provided as bit maps This template can be downloaded on the Bosch Rexroth webpage The sheet type used to print the labeling strips is specified in the template or the documentation The template or the documentation contains...

Page 52: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 50 61 ...

Page 53: ...ariants under the following type designation code Fig 8 1 Type designation code 8 2 Connecting Cables Data exchange cable to connect the HMI operator panel to MTX micro DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 51 61 Order Information ...

Page 54: ...030 000 0 R911327086 Data exchange cable differ ent lengths max 10 m Fig 8 2 Connecting cable for VDP 80 1 Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 52 61 Order Information ...

Page 55: ...0 C 70 C Storage temperature 30 C 85 C Air humidity during operation 30 85 no dew Vibration 50 m s2 10 200 Hz 1 h in each position XYZ Shock 980 m s2 6 ms 2 in XYZ direction Weight 0 65 Kg Fig 9 2 Technical parameters Max load AC AC 220 V 0 5 A Max load DC DC 30 V 1 A Min load DC DC 5 V 1 mA Fig 9 3 Data for Emergency Stop switch Interface assignment Pin no Color of wire Signal Element 1 Red 5V Pu...

Page 56: ...motion 12 Grey black X10 13 Orange X100 14 Orange black COM 15 Metal blue C Emergency Stop 16 Metal blue black CN 19 Pink C 17 Pink black CN 18 Red black Reserved Shield N C Fig 9 4 Interface assignment Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 54 61 Accessory ...

Page 57: ...Dimensions Fig 9 5 Dimensions DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 55 61 Accessory ...

Page 58: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 56 61 ...

Page 59: ...E mail service svc boschrex roth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especially type co d...

Page 60: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 58 61 ...

Page 61: ...anel power supply 35 Interface connection of handwheel unit 39 Pin assignment 39 Signal connection diagram 40 Signal description 43 I Interface connection of HMI operator panel power supply Detailed description 35 Pin assignment 35 L List of system interfaces 31 O Order information 51 Connecting cables 51 Type designation code 51 P PELV 14 Protective extra low voltage 14 S Safety instructions for ...

Page 62: ...Bosch Rexroth AG DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display 60 61 ...

Page 63: ...Notes DOK SUPPL VDP 80 1 PR03 EN P Rexroth IndraControl VDP 80 1 Machine Operator Panel Operator Display Bosch Rexroth AG 61 61 ...

Page 64: ...SUPPL VDP 80 1 PR03 EN P R911329156 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics ...

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