Bosch Rexroth IndraControl VDP 40.3 Project Planning Manual Download Page 64

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Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 9352 18 0
Fax +49 9352 18 8400

www.boschrexroth.com/electrics

*R911323862*

R911323862

DOK-SUPPL*-VDP*XX.3***-PR07-EN-P

Summary of Contents for Rexroth IndraControl VDP 40.3

Page 1: ...IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display Project Planning Manual R911323862 Edition 07 ...

Page 2: ...r updated Copyright Bosch Rexroth AG 2019 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights ...

Page 3: ...cture of the safety instructions 9 3 2 Explaining signal words and safety alert symbol 9 3 3 Symbols used 10 3 4 Explaining the signal alert symbol on the device 10 4 Technical data 11 4 1 Front Panel 11 4 2 Voltage supply 12 4 3 Ambient Conditions 12 4 4 Standards 13 4 4 1 Standards used 13 4 4 2 CE Marking 13 4 4 3 Certification UL and CSA 14 4 5 Wear parts 15 4 5 1 Backlight 15 4 6 Compatibilit...

Page 4: ...on of the keys 31 6 3 3 VDP 16 3 Keys and VDP 40 3 Keys 31 6 4 Touch screen 33 7 Interfaces 35 7 1 Interfaces at the VDP 35 7 1 1 Overview 35 7 1 2 S1 DIP switch 36 7 1 3 24 V DC voltage supply 37 7 1 4 XUSB Interfaces 38 7 1 5 XSER and XVID interfaces 39 7 1 6 XCDI rx interface 40 8 Maintenance 41 8 1 Maintenance plan 41 8 2 LCD display 41 9 IndraControl VDP 16 3 40 3 60 3 90 3 92 3 43 9 1 Touch ...

Page 5: ...24 V power supply unit 50 11 5 4 Uninterruptible power supply UPS 50 11 5 5 Connecting cables for CDI interface 50 11 5 6 Connecting cables for the USB interface 51 11 5 7 USB connecting cable with increased noise immunity 52 12 Service and support 53 Index 55 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display III Table of Contents R911323862_Edition 07 Bosch Rexroth AG ...

Page 6: ...IV IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 7: ...age 5 The Y repeater can be used to connect two VDP devices to a control cabinet PC with CDI interface For more information on the Y repeater refer to the operating instructions R911336973 The Y repeater can only be connected to a control cabinet PC with CDI interface An operation at the control cabinet PC with CDI interfaces is not possible 1 2 Variants Die operator displays of the VDP xx 3 devic...

Page 8: ...hick aluminum panel with beveled edges as well Devices provided with a customized front are equipped with a 4 mm thick aluminum front panel with rounded edges The application software is operated via the touch sensitive interface of the display Danger of destruction of the touch screen if operated with inappropriate objects NOTICE Operate the touch screen only with your finger or with a touch pen ...

Page 9: ...1 2 5 VDP Variants VDP with Touch Screen Fig 1 1 VDP with touch screen IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 3 57 System presentation R911323862_Edition 07 Bosch Rexroth AG ...

Page 10: ...yboard and 16 Machine Function Keys Fig 1 2 VDP with foil keyboard and 16 machine function keys 4 57 System presentation IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 11: ... CDI interface Also refer to the operating instructions on the Y repeater R911336973 The Y repeater can only be connected to a control cabinet PC with CDI interface An operation at the control cabinet PC with CDI interfaces is not possible 1 4 Commissioning Mount the device properly see chapter 5 Dimensions Installation and Wiring on page 17 Connect the device to the de energized control cabinet P...

Page 12: ...6 57 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 13: ...of the products Before using Rexroth products the following requirements must be met to ensure appropriate use of the products Anyone handling one of the Rexroth products in any way has to read and understand the respective safety related guidelines as well as the instructions on intended use Hardware products have to remain in their original state in other words no modification regarding the desi...

Page 14: ... operator displays may only be operated under the assembly conditions and installation conditions in the specified position of application and under the specified ambient conditions temperature degree of protection humidity EMC etc given in this documentation 2 2 Inappropriate Use The application of VDP 16 3 40 3 60 3 that are not within the specified areas of application or under operating condit...

Page 15: ...g to ANSI Z535 6 2006 The signal word draws attention to the safety instruction and indicates the risk potential The safety alert symbol triangular safety reflector with exclamation marks preceding the signal words Danger Warning Caution indicates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance w...

Page 16: ...bol on the device krax If this symbol is on your device you have to observe the documentation on the device The respective documentation informs on the type of hazard as well as the steps required to avoid this hazard 10 57 Using safety instructions IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 17: ...control Key operation Touch screen and key operation Degree of protection Front panel IP 65 acc to DIN EN 60 529 Front Type 1 acc to NEMA UL Interface USB port cover degree of protection IP 65 USB port cover degree of protection IP 65 USB port cover degree of protection IP 65 Weight 5 8 kg 5 8 kg 5 8 kg Tab 4 2 Technical data front of the VDP 40 3 VDP 40 3DG VDP 40 3DI VDP 40 3AL Display 432 mm TF...

Page 18: ...C to 45 C 20 C to 60 C 20 C to 60 C Max temperature gradient Temporal temperature changes up to 3 K per minute Temporal temperature changes up to 3 K per minute Temporal temperature changes up to 3 K per minute Humidity Min relative humidity 5 Max relative humidity 85 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not allowed Corresponds to climatic class 3K3 acc to EN 607...

Page 19: ...uipment of machines EN 61 000 6 4 Generic standards Emission standard industrial environments EN 61 000 6 2 Generic standards Noise immunity industrial environments EN 61 558 2 6 Transformer for 24 V power supply unit safe separation EN 60 664 1 Overvoltage category II EN 61 131 2 24 V output requirements EN 61 131 2 24 V current supply requirements ISO 13 850 Safety of machinery E STOP devices EN...

Page 20: ...o not exist 2006 42 EC the EU directive for machines specifies the requirements on a machine In this directive a machine is defined as a combination of the components or mechanisms combined with each other The described products belong to the electrical equipment of a machine Therefore they have to be included in the declaration of conformity of the machine manufacturer The standard EN 60204 1 saf...

Page 21: ...an ambient temperature is 25 C Display size Service life 304 8 mm 12 50 000 hours 381 mm 15 50 000 hours 482 6 mm 19 50 000 hours Tab 4 8 Half life period of the TFT displays 4 6 Compatibility test All Rexroth controls and drives are developed and tested according to the latest state of the art of technology As it is not possible to follow the continuing development of all materials e g lubricants...

Page 22: ...16 57 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 23: ...s see chapter 6 3 3 VDP 16 3 Keys and VDP 40 3 Keys on page 31 or touch screen the front panel width is 350 mm and the height is 290 mm All values in the illustrations are given in mm Fig 5 1 Dimensions Front panel of the VDP 16 3DB Fig 5 2 VDP 16 3BK Top view IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 17 57 Dimensions Installation and Wiring R911323862_Edition 07 Bosch Rexroth AG ...

Page 24: ...s 360 mm and the height is 300 mm It has no USB connection Fig 5 4 Dimensions Front panel of the VDP 16 3AK Fig 5 5 VDP 16 3AK Top view Fig 5 6 VDP 16 3AK Left view 18 57 Dimensions Installation and Wiring IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 25: ... VDP 16 3 Keys and VDP 40 3 Keys on page 31 or with touch screen the front panel width is 407 mm and the height is 370 mm All values in the illustrations are given in mm Fig 5 7 Dimensions Front panel of the VDP 40 3BI devices The front panels of the VDP 40 3DE BI DF and VDP 40 3DG have the same dimensions Fig 5 8 VDP 40 3BI and VDP 40 3DE Top view IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator ...

Page 26: ... is 417 mm and the height is 380 mm It has no USB connection Fig 5 10 Dimensions Front panel of the VDP 40 3AL devices Fig 5 11 VDP 40 3AL Top view Fig 5 12 VDP 40 3AL Left view 20 57 Dimensions Installation and Wiring IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 27: ...60 3 devices with keys M keys see chapter 6 3 3 VDP 16 3 Keys and VDP 40 3 Keys on page 31 or with touch screen the front panel width is 483 mm and the height is 400 mm All values are given in mm x IndraControl V 483 400 USB Fig 5 13 Dimensions Front panel of the VDP 60 3 Fig 5 14 VDP 60 3 top view IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 21 57 Dimensions Installation and Wiring R9...

Page 28: ... free of impurities and has to be provided with sufficient mechanical strength and flatness These criteria influence the required IP degree of protection to a great extent Further required measures have to be taken depending on the mounting location e g the stabilization of the mounting frame 1 Create a mounting cut out with 8 holes diameter 5 mm according to the illustrations Mounting dimensions ...

Page 29: ... 2 8 Nm Tab 5 3 Tightening torques 5 2 3 Mounting Dimensions VDP 16 3 Fig 5 16 Mounting dimensions of the VDP 16 3 devices IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 23 57 Dimensions Installation and Wiring R911323862_Edition 07 Bosch Rexroth AG ...

Page 30: ...ng dimensions VDP 40 3 Fig 5 17 Mounting dimensions of the VDP 40 3 devices 24 57 Dimensions Installation and Wiring IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 31: ...mm for M4 mounting bolt 370 380 190 190 5 231 5 231 5 463 5 453 Fig 5 18 Mounting dimensions of the VDP 60 3 devices IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 25 57 Dimensions Installation and Wiring R911323862_Edition 07 Bosch Rexroth AG ...

Page 32: ...ission of the operator Fig 5 19 Power routing 230 V High electrical voltage Danger to life and risk of injury caused by electric shock or bodily harm caused by supply voltage on the protective extra low voltage e g 24 V DANGER Power supply units whose net connection is designed for overvoltage category II are to be connected to a net voltage with overvoltage category II refer to fig 5 19 Power rou...

Page 33: ...ed to a net voltage with overvoltage category II or overvoltage category III see fig 5 20 Power routing 400 V on page 27 Danger to life and risk of injury caused by connection of power supply units which cause protective extra low voltage e g 24 V to supply voltages for which they are not designed DANGER Power supply units whose net connection is designed for overvoltage category III can be connec...

Page 34: ... xx 3 VPB 40 3 VPP xx 3 and display VDP xx 3 connected to an UPS 5 3 4 Only control cabinet PC connected to UPS 10 mm green yellow 6 mm blue PE bar A B A Overvoltage category I 4 6 mm a connect to FE of the operator display 6 mm a connect to FE of the control cabinet PC 6 mm a connect to FE of the UPS VAU 01 1 X1S2 UPS VAU 01 1 0V OUT 24V OUT X1S1 0V IN 24V IN VDP xx 3 X1S1 X10 VPB 40 3 2 24V 0 V ...

Page 35: ...lay in the Windows Control Panel on page 29 Fig 6 1 Setting the darkening mode of the display in the Windows Control Panel 6 2 Operating and error displays There are four LEDs as on the top of the front panel to display the device conditions and errors of the connected control cabinet PC Take one of the following measures if one of the succeeding LEDs displays an error or a note Depending on the c...

Page 36: ...ol cabinet PC is currently operating in the UPS mode I e the supply voltage is not available Restore the supply voltage initiate a controlled restart of the control cabinet PC Tab 6 1 LEDs for operating and error display on the front panel 6 2 2 CDI Symbol LED Display Description Action Power LED green Normal operation LED off No supply voltage of 24 V DC Check supply voltage Tab 6 2 LEDs for oper...

Page 37: ...40 3 Keys Function and operating keys F OP The assignment of the function and operating keys F OP is determined by the respective application software used OP keys The following key codes are transmitted to the operating system Key at the VDP 16 3 VDP 40 3 Key code OP2 to OP9 CTRL SHIFT ALT F2 CTRL SHIFT ALT F9 Prog CTRL SHIFT ALT Q INFO CTRL SHIFT ALT I Tab 6 3 Key code for the VDP 16 3 and VDP 4...

Page 38: ...ssFilter is activated Key codes if UpperClassFilter is deactivated L1 to L8 CTRL ALT SHIFT LEFT 1 to 8 not on numeric block F13 to F20 R1 to R8 CTRL ALT SHIFT RIGHT 1 to 8 not on numeric block F21 to F24 and four OEM special characters Tab 6 4 Shortcuts for the keys of the VDP 16 3 and VDP 40 3 devices If a USB special keyboard is used the incoming keyboard data stream is analyzed and if a M key c...

Page 39: ...enance program The program is to be found under Start Program Files Bosch Rexroth The icons available on the touch screen depend on the used application software Danger of destruction of the touch screen if operated with inappropriate objects NOTICE Operate the touch screen only with your finger or with a touch pen suitable for capacitive touch screens IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Opera...

Page 40: ...34 57 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 41: ... interrupted to only one device and established again A direct connection between the functional earth and the VDP xx 3 and the VPB 40 3 and VSB 40 3 is recommended If the functional earth is wired at a neutral point also connect the control cabinet PC VPB 40 3 VSB 40 3 to this neutral point 7 1 Interfaces at the VDP 7 1 1 Overview Name at the housing Availability Connection type Connector type in...

Page 42: ...e at devices with CDI interface Overview Name at the housing Switch type Function S1 switch 1 DIP switch No function S1 switch 2 DIP switch OFF Cable length to the control cabinet PC 30 m ON Cable length to control cabinet PC 30 m Tab 7 2 DIP switch at the VDP Operating Modes Cable length max 5 m between control cabinet PC and VDP If the distance to the control cabinet PC does not exceed 5 m the U...

Page 43: ...pply unit X1S1 1 2 3 Fig 7 3 Interface to the control cabinet PC Pin Function 1 24 V supply voltage 2 0 V supply voltage 3 If the CDI interface is available n c If the CDI interface is available DIS An ordinary 24 V power supply unit can be used If the distance between VDP and control cabinet PC exceeds 50 m equalizing currents can flow when using a non isolated power supply unit as pin 2 is inter...

Page 44: ...onsumption of all USB connectors exceeds 1 A The maximum power consumption of one USB connector must not exceed 500 mA The total current of all USB connectors must not exceed 1 A The voltage supply of other VDP function units are not impaired by the switched off USB voltage The USB devices are enabled as soon as the total current is below 1 A time delay approx 30 seconds or as soon as the power co...

Page 45: ... that e g do not have the response times specified in the USB specification CDI Operating the USB connection at the VDP The USB2 0 mode is available for all cable lengths 7 1 5 XSER and XVID interfaces CDI interface The CDI interface is assigned to the two RJ45 sockets XSER and XVID The connection between the control cabinet PC and the operator display is established at these sockets via two ready...

Page 46: ... Assignment All connections of the XVID and XSER interface are assigned For information on the cable lengths related to the display resolution refer to the operating instructions of the Y repeater R911336973 XVID and XSER marking The CDI interfaces are color coded on the device CDI interface data XSER Violet CDI interface image XVID Black Tab 7 3 Color coding of the interface Breakdown of the oper...

Page 47: ...leansing agent containing alcohol The surface of the foil as well as the display cover are dissolved by solvents NOTICE Do not use any solvents e g diluents Do not use high pressure cleaning devices Check all plug and terminal connections of the components for proper tightness and possible damage at least annually Check that cables are not broken or crushed Replace damaged parts immediately Check ...

Page 48: ...42 57 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 49: ... from and to the VDP operating display is monitored If a connection abort is detected a USB connection reset is initiated by the control cabinet PC The USB communication is running again Supported hardware All VDP operating displays delivered after the 1st of April 2015 9 2 2 Installing uninstalling and exiting the service Bosch Rexroth provides the file VDP_USB_Monitor_Service_1 2 0 0 zip upon re...

Page 50: ... and select Run as administrator 4 Click on Yes to confirm the user account control prompt 5 Go in the command line window to C Support Rexroth VDP_USB_Monitor_Service and then enter Net Stop VDP_USB_Monitor_Service To uninstall proceed with the following steps 1 Press Start to open the start menu 2 Enter Cmd into the Search programs files search box 3 Next select Cmd in the search results right c...

Page 51: ... undue foreign material or foreign components Deliver the products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Straße 2 97816 Lohr am Main Germany Packaging Packaging materials consist of cardboard wood and polystyrene They can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty pac...

Page 52: ...ectronic assemblies can also be recycled by means of special separation processes Plastic parts of the products may contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the applicable legal provisions 46 57 Environmental protection and disposal IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosc...

Page 53: ...itable for food industry AK Product VDP VDP Line 16 16 Design 3 3 Front panel and display Rexroth Design keys MTX BK 12 touch screen DB Customized design Bosch 12 touch screen Additional option Without N Control panel interface CDI D2 Interface Without NN Other design MTX design MX Without NN 8 Example 5 7 6 8 4 9 CDI D1 Fig 11 1 Type code VDP 16 3 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator ...

Page 54: ...tion keys MTX 5 6 8 DF 17 touch screen DG 15 touch screen with switching elements DI Customized design Bosch 15 touch screen AL Additional option Without N Control panel interface CDI D1 Interface Without NN Other design Inside system housing CG Inside system housing MTX design CX MTX design MX Without NN 4 9 CDI D2 Fig 11 2 Type code VDP 40 3 48 57 Ordering information IndraControl VDP 16 3 VDP 4...

Page 55: ... D 1 N N N N 1 2 with front USB FE 19 with 16 machine function keys MTX FI Additional option Without N Control panel interface CDI D1 Interface Without NN Other design MTX design MX Without NN 8 7 2 4 1 6 5 Example 3 CDI D2 Fig 11 3 Type code VDP 60 3 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 49 57 Ordering information R911323862_Edition 07 Bosch Rexroth AG ...

Page 56: ... W23 024 010 NN R911171065 External 24 V power supply unit for the IndraControl V devices Tab 11 2 External 24 V power supply unit for VDP 16 3 40 3 60 3 11 5 4 Uninterruptible power supply UPS Ordering code Part number Description VAU01 1U 024 024 240 NN R911171024 Uninterruptible power supply DC 24 V 240 watt with USB interface Tab 11 3 Uninterruptible power supply UPS 11 5 5 Connecting cables f...

Page 57: ... VDP 11 5 6 Connecting cables for the USB interface Connecting cables for control cabinet PC and UPS VAU 01 U The connecting cable can be used also for the USB2 0 connection between control cabinet PC VSB 40 3 VPB 40 3 and operator display VDP 16 3 40 3 60 3 Ordering code Part number Description RKB0019 000 5 R911171165 USB connecting cable Length 0 5 m RKB0019 001 0 R911171166 USB connecting cabl...

Page 58: ...e power supply VAU01 1U with communication interface Ordering code Part number Description RKB0023 001 0 R911171627 USB connecting cable with increased noise immunity Length 1 m RKB0023 003 0 R911171414 USB connecting cable with increased noise immunity Length 3 m Tab 11 6 Connecting cables to the control cabinet PC 52 57 Ordering information IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis pl...

Page 59: ...ditional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed descriptio...

Page 60: ...54 57 IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Dis play Bosch Rexroth AG R911323862_Edition 07 ...

Page 61: ...P 60 3 25 Dimensions VDP 16 3 devices 19 Dimensions VDP 40 3 devices 21 DIP switch 36 Display and operating components 29 Disposal 45 Documentation Y repeater 1 E Electric connection 26 Environmental protection 45 External 24 V power supply unit 50 F Foil keyboard 30 Front panel 11 Function and operating keys F OP 31 H Hazard warnings 9 Hazardous substances 45 Helpdesk 53 Hotline 53 Housing dimens...

Page 62: ...r parts 15 Touch screen 33 Type code 47 U UL CSA certified 14 Uninterruptible power supply 50 UPS 50 UPS wiring 28 USB connecting cable with increased noise immunity 52 USB monitor service 43 Use Appropriate use 7 Inappropriate use 8 V Variants 1 VDP Touch screen 43 VDP 16 3 keys and VDP 40 3 keys 31 VDP 16 3 dimensions 17 VDP 40 3 dimensions 19 VDP 60 3 dimensions 21 VDP USB monitor service 43 VD...

Page 63: ...Notes IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display 57 57 ...

Page 64: ...lectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911323862 R911323862 DOK SUPPL VDP XX 3 PR07 EN P ...

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