Bosch Rexroth IndraControl VAU 01.1S Operating Instructions Manual Download Page 1

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Operating Instructions

Electric Drives

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Pneumatics

Service

Linear Motion and

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Hydraulics

Rexroth IndraControl

VAU 01.1

UPS with Communication Interface

R911336867

Edition 02

Summary of Contents for Rexroth IndraControl VAU 01.1S

Page 1: ...erating Instructions Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VAU 01 1 UPS with Communication Interface R911336867 Edition 02 ...

Page 2: ...h AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Editorial Department Developmen...

Page 3: ...le with Increased Noise Immunity for VAU 01 1U 8 5 3 RS232 Cable for VAU 01 1S and VAU 01 1Z 8 5 4 End Clamp 8 5 5 Wear Parts 8 6 Ambient Conditions 9 7 Technical Data 9 7 1 VAU 01 1U VAU 01 1S 9 7 1 1 Degree of Protection and Weight 9 7 1 2 Input and Output Voltage 10 7 2 VAU 01 1Z 11 7 2 1 Degree of Protection and Weight 11 7 2 2 Input and Output Voltage 12 8 Standards 13 8 1 Used Standards VAU ...

Page 4: ...rol Cabinet PC to XUSB In 26 10 5 4 VAU 01 1S and VAU 01 1Z Connecting the Panel PC or Control Cabinet PC to XCOM1 27 10 6 Overall Connection Scheme 29 11 Commissioning 30 12 Device Description 32 12 1 General Information 32 12 2 Software 33 12 3 Operating and Display Components 33 12 4 Operating and Error Display 34 12 5 Fuse F1 35 12 6 Rotary Switch S1 36 12 6 1 General Information 36 12 6 2 Tim...

Page 5: ...1U and VAU 01 1S Storage 44 15 Ordering Information 45 15 1 Accessories and Spare Parts 45 15 2 Type Code 45 16 Disposal 46 16 1 Take Back 46 16 2 Packaging 47 16 3 Batteries and Accumulators 47 17 Service and Support 47 Index 49 VAU 01 1 Bosch Rexroth AG Table of Contents DOK SUPPL VAU 01 1X IT02 EN P III ...

Page 6: ...Bosch Rexroth AG VAU 01 1 IV DOK SUPPL VAU 01 1X IT02 EN P ...

Page 7: ...ate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target groups product phases and ac tivities of the target group Purpose This document instructs the technical staff of the machine manufacture...

Page 8: ...n on page 4 and chapter 15 2 Type Code on page 45 Further documents Title Part number and document type Rexroth IndraControl VAP 01 Power Supply Unit R911339613 Operating Instructions Tab 1 1 Power supply unit documentation VAU 01 1U Title Part number and document type Rexroth IndraControl VPP 16 3 40 3 60 3 Panel PC R911339626 Operating Instructions Rexroth IndraControl VSP xx 3 Panel PC R9113377...

Page 9: ...ect Planning Manual Rexroth IndraControl VPP 21 2 Panel PC R911323258 Project Planning Manual Tab 1 4 Further documents for the VAU 01 1Z Terms and Abbreviations Designation Explanation UPS Uninterruptible Power Supply The UPS is used for timely limited volt age supply of the connected device if the voltage supply DC 24 V fails UPS time The UPS time is the time period in which the connected device...

Page 10: ...estions for improvement are of great im portance to us Please email your feedback on the documentations to Feed back Documentation boschrexroth de Directly insert comments in the elec tronic PDF document and send the PDF file to Bosch Rexroth 2 Product Identification and Scope of Delivery 2 1 Product Identification The type plate is located on the upper side of the device 6 5 4 1 2 3 7 8 9 10 11 1...

Page 11: ...g 3 1 Safety instructions Structure 3 2 Explaining Signal Words and Safety Alert Symbol The safety instructions in this documentation contain specific signal words dan ger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word is meant to draw the reader s attention to the safety instruction and signifies the degree of danger The safety alert sy...

Page 12: ...ould occur NOTICE In case of non compliance with this safety instruction property damage could occur 3 3 Symbols Used Notes are displayed as follows This is a note Tips are displayed as follows This is a tip 4 Intended Use The Bosch Rexroth VAU 01 1U VAU 01 1S and VAU 01 1Z are Uninterruptible Power Supplies UPS Bosch Rexroth AG Intended Use VAU 01 1 6 53 DOK SUPPL VAU 01 1X IT02 EN P ...

Page 13: ... 40 3 60 3 Panel PC Rexroth IndraControl VPP 16 3 40 3 60 3 Panel PC Rexroth IndraControl VSP 16 3 40 3 60 3 Control cabinet PC Rexroth IndraControl VSB 40 3 VAU 01 1S Panel PC Rexroth IndraControl VPP 21 1 Panel PC Rexroth IndraControl VPP 21 2 Panel PC Rexroth IndraControl VSP 16 1 40 1 60 3 VAU 01 1Z Panel PC Rexroth IndraControl VPP 21 1 Panel PC Rexroth IndraControl VPP 21 2 The UPS may only ...

Page 14: ...1Z Ordering code Part number Description KABEL 9POL USV 3m 10700089307 RS232 cable 3 m Tab 5 3 Order data RS232 cable 5 4 End Clamp Ordering code Part number Description SUP M01 ENDHALTER PA R911172352 End clamp 2 pieces Tab 5 4 Order data end clamp 5 5 Wear Parts Wear parts are not subject to any warranty Battery for VAU 01 1U and VAU 01 1S The service life of the battery is limited The service l...

Page 15: ...EN 61131 2 Up to 3000 m above sea level acc to EN 61131 2 Mechanical strength Maximum vibration Frequency range 10 Hz to 150 Hz Excursion 0 075 mm at 10 Hz to 57 Hz Acceleration 1 g at 57 Hz to 150 Hz Test duration for each axis 10 frequency cycles Frequency sweep rate 1 octave min According to EN 60068 2 6 test Fc Maximum shock 15 g according to EN 60 068 2 27 no disturbance of the function Degre...

Page 16: ...age 24 V VAU 01 1S Nominal input voltage DC 24 V use a 24 V power supply unit according to DIN EN 60742 classification VDE 0551 for ex ample the power supply unit VAP01 1H W23 024 010 NN part number R911171065 Input voltage range DC 24 V 20 15 Emitted interference and surge immunity Umax 35 V for t 100 ms Current consumption for UN Max 12 A 2 A for charging the battery Input fuse No Voltage rise o...

Page 17: ... on can only take place after switching off on of the input voltage To load capacitive loads a cut out delay of 300 ms during the start ing operation is incorporated This results in a maximum permissible capacitive load of 5600 μF at 5 A resistive load during the starting operation Tab 7 4 Output voltage 24 V Overheating and possible damage to the UPS if the max power consumption is exceeded NOTIC...

Page 18: ...the supply voltage when switching off Max 500 ms UN to 0 V Switch on threshold 15 5 V 5 Switch off threshold 20 2 V 5 Max power consumption 60 W Reverse voltage protection No Tab 7 6 Input voltage 24 V 115 230 VAC input voltage Nominal input voltage 115 230 VAC Input voltage range 85 264 VAC Input frequency 47 63 Hz Current consumption for UN 115 VAC 1 00 A typ 230 VAC 0 60 A typ Recommended prote...

Page 19: ... protection including housings and installation compart ments EN 60 068 2 6 Vibration test EN 60068 2 27 Shock test EN 60721 3 3 Classification of ambient conditions operation EN 60721 3 2 Classification of ambient conditions transport EN 60721 3 1 Classification of ambient conditions storage UL 508 Industrial Control Equipment Tab 8 1 Used standards VAU 01 1U and VAU 01 1S 8 2 Used Standards VAU ...

Page 20: ...n test EN 60068 2 27 Shock test EN 60721 3 3 Classification of ambient conditions EN 60721 3 2 Classification of ambient conditions EN 60721 3 1 Classification of ambient conditions UL 508 Industrial Control Equipment Tab 8 2 Used standards VAU 01 1Z Bosch Rexroth AG Standards VAU 01 1 14 53 DOK SUPPL VAU 01 1X IT02 EN P ...

Page 21: ...ber 2007 DIN EN 61000 6 2 VDE 0839 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic standards noise immunity for industrial environments IEC 61000 6 2 2005 March 2006 Tab 8 3 Standards for electromagnetic compatibility EMC Non compliance with CE conformity due to modifications to the de vice The CE marking is only valid for the device in its delivery status Af ter having modified the device ...

Page 22: ...verified 9 Interfaces 9 1 Connector Panel 1 2 3 4 5 6 9 7 8 VAU 01 1U VAU 01 1S VAU 01 1Z 7 Voltage connection X1S1 Voltage output X1S2 LED for status and error display Fuse F1 Rotary switch S1 USB interface XUSB In RS232 interface XCOM1 115 230 VAC power supply X1N1 Functional earth ground Fig 9 1 Connector panel of the UPS Bosch Rexroth AG Interfaces VAU 01 1 16 53 DOK SUPPL VAU 01 1X IT02 EN P ...

Page 23: ... Increased Noise Immuni ty for VAU 01 1U on page 8 USB female connec tor 4 pin type B USB connector 4 pin type A XCOM1 VAU 01 1S VAU 01 1Z Serial interface RS232 special assignment see chapter 9 3 VAU 01 1S and VAU 01 1Z Serial Interface XCOM1 on page 18 D Sub female con nector 9 pin D Sub male connector 9 pin X1N1 VAU 01 1Z 115 230 VAC power supply IEC AC connector IEC AC connector power line min...

Page 24: ...tive connector or cou pling covers with large area shield support The electrical features of the XCOM1 interface correspond to the features of a standard COM interface However an other meaning is assigned to the signals 10 Assembly Disassembly and Electrical Installation 10 1 Installation Notes The UPS is provided for mounting on a mounting rail Bosch Rexroth AG Assembly Disassembly and Electrical...

Page 25: ... 80 mm To the front side 85 mm Provide the cables with a strain relief Keep as much distance as possible to noise sources when installing the UPS 10 2 Housing Dimensions The UPS has the following dimensions UPS Width Height Depth without connector VAU 01 1U VAU 01 1S 123 mm 145 mm 128 mm VAU 01 1Z 70 mm 145 mm 133 mm Tab 10 1 Dimensions VAU 01 1 Bosch Rexroth AG Assembly Disassembly and Electrical...

Page 26: ...5 7 5 and TH 35 15 according to EN 60715 Determine the distance of the mounting holes according to EN 60715 appen dix B Hang the UPS onto the mounting rail from above Exert slight pressure to en gage the UPS in the lower section of the housing Attaching the end clamps Mount end clamps on the mounting rail on both sides of the UPS to avoid lateral moving of the UPS if vibrations occur The end clamp...

Page 27: ...cables is required 10 4 Disassembly Preparing the dismounting Shutdown the PC Disconnect the UPS from the voltage supply Remove the cable from the UPS VAU 01 1U VAU 01 1S unlocking the UPS Unlock the UPS from the mounting rail by pulling the release lever to the bot tom side by using a screwdriver see fig 10 3 Position of the release lever of the mounting rail holder on page 22 VAU 01 1 Bosch Rexr...

Page 28: ... W23 024 010 NN see chap ter 5 1 External 24 V Power Supply Unit on page 7 For further information on the external power supply unit and on the overvoltage category please refer to the documentation of the power supply unit All lines of the 24 V voltage supply have to be laid such that they are isolated from lines carrying higher voltages Damage to the panel PC control cabinet PC and UPS if connec...

Page 29: ...nd cross sections UPS PC X1S1 X1S2 Com port X1S X10 24 V power supply unit 1 2 Com port Fig 10 4 Wiring of the UPS VAU 01 1U and VAU 01 1S Cable length Cross sections when wired firmly 1 m to 7 m 2 5 mm2 AWG13 8 m to 10 m 4 0 mm2 AWG11 see fig 10 4 Wiring of the UPS on page 23 Tab 10 2 Required cable cross sections for the DC 24 V voltage supply depending on the cable length when wired firmly The ...

Page 30: ...lies if the load changes immediately caused by connect ing or disconnecting loads not wired firmly at the UPS Connection Length Cross section Power supply unit and UPS Maximum 2 m Min 5 0 mm2 AWG10 UPS and PC Maximum 2 m Min 2 5 mm2 AWG13 see fig 10 4 Wiring of the UPS on page 23 Tab 10 5 Cable lengths and cross sections if the load changes 10 5 2 VAU 01 1Z Connecting the 115 230 VAC Voltage Suppl...

Page 31: ...rank Dezentrale USV D USV IPC VPP 21 4 control cabinet 4 24V Spannung vom Schaltschrank Dezentrale USV D USV IPC VPP 21 n control cabinet n 24 V Out 1 Serial interface n connection IPC VPP 21 24 VDC voltage to the control cabinet UPS n 230 VAC X1S1 X1N1 X1S2 400 VAC XCOM1 Fig 10 5 Example Voltage supply of several control cabinets VAU 01 1 Bosch Rexroth AG Assembly Disassembly and Electrical Insta...

Page 32: ... 5V voltage supply Shielded min cross section 2 x 0 08 mm2 AWG28 2 x 0 25 mm2 AWG24 Maximum current consumption 200 mA Tab 10 6 USB cable requirements Malfunctions Malfunctions due to insufficient shielding NOTICE Use only shielded cables and metallic or conductive connector coupling covers with large area shield support Malfunctions due to too long cables NOTICE Use short USB cables if possible U...

Page 33: ...f the panel PC or control cabinet PC 10 5 4 VAU 01 1S and VAU 01 1Z Connecting the Panel PC or Control Cabinet PC to XCOM1 General Information While connecting a UPS to a RS232 interface at a PC the information on the ex istence and the state of the UPS are communicated to the PC via a serial inter face The electrical features of the XCOM1 interface correspond to the features of a standard RS232 i...

Page 34: ...only the cable listed in chapter 5 3 RS232 Cable for VAU 01 1S and VAU 01 1Z on page 8 Connecting the RS232 cable 1 Plug the connector of the RS232 cable into XCOM1 at the UPS 2 Plug the female connector of the RS232 cable into a COM interface at the panel PC or control cabinet PC The UPS software which is installed on the panel PC or control cab inet PC recognizes automatically the COM interface ...

Page 35: ...S and panel PC or control cabinet PC for normal mode with fallback and simple mode X1S X10 UPS Ext power supply 230V 24V 24V 24V Out 24V In 230V U 1 2 3 USB cable X1S1 X1S2 Panel or control cabinet PC USB connector Type B USB connector Type A Fig 10 8 Connection scheme with power supply unit UPS and panel PC or control cabinet PC without fallback and simple mode VAU 01 1 Bosch Rexroth AG Assembly ...

Page 36: ...ntrol cabinet PC VAU 01 1Z X1S X10 UPS 24V 24V Out 24V In 230V U 1 2 3 RS232 cable X1S1 X1S2 XCOM1 COM port Main UPS 115 230 VAC X1N1 L N PE Ext power supply 230V 24V Panel or control cabinet PC Fig 10 10 Total connection scheme with power supply unit main UPS UPS and panel PC or control cabinet PC 11 Commissioning The product can be used directly Bosch Rexroth AG Commissioning VAU 01 1 30 53 DOK ...

Page 37: ...wn integrated monitoring and emergency switch off of the UPS if the IPC does not shut down in case of error Important The set time has to be greater than the time the PC requires for a controlled shut down A sufficient reserve has to be taken into consideration The checkbox Enable Shutdown on COM fail must not be activated in the UPS software UPS NT Control Software running on the IPC Disadvantage...

Page 38: ...o short uncontrolled standstill of the sys tem can occur Sporadically the IPC cannot be started anymore due to loss of data 12 Device Description 12 1 General Information The VAU 01 1U VAU 01 1S and VAU 01 1Z are UPS Uninterruptible Power Sup plies which provide power to the connected device for a limited time if the supply voltage fails DC 24 V The UPS can provide the connected device with 24 V a...

Page 39: ...ion is descri bed in the relevant documentation of the control cabinet PC or of the panel PC see Further documents in chapter 1 About this Documentation on page 1 12 3 Operating and Display Components In addition to the connection terminals display and operating elements are ar ranged on the connector panel VAU 01 1U VAU 01 1S VAU 01 1Z 2 1 Rotary switch S1 LED for status and error display Fig 12 ...

Page 40: ...rvice and Support on page 47 PC OK VAU 01 1U LED flashes green 5 s on 1 s off VAU 01 1S VAU 01 1Z LED lights green Normal operation LED is off Connected PC is booting Wait until the boot process of the connected PC is finished VAU 01 1U Interface cable between UPS XUSB In and PC USB port is not plugged VAU 01 1S VAU 01 1Z Interface cable between UPS XCOM1 and PC Com Port is not plugged The cable i...

Page 41: ...tware Check if the battery is connected to the circuit board Keep the UPS switched on so that the battery can be loaded max five hours If the LED con tinues flashing after this time check the battery and if neces sary replace the battery LED is off Normal operation Voltage Error2 LED is lighting red AC power supply unit is defective or not connected Check the 115V 230 VAC volt age and the F1 fuse ...

Page 42: ...120 2 120 120 3 180 120 4 5 5 60 6 120 7 180 81 240 120 91 360 120 1 From technical index GC1 Tab 12 2 Settable UPS times and time delays Switch position 1 to 3 8 9 for production mode For switch positions 1 to 3 8 9 the time delay 120 seconds which is integra ted in the UPS is activated This time delay prevents that UPS operation is sig nalled to the connected PC and initiated during the first 12...

Page 43: ...n be tween UPS and IPC is established We recommend the switch positions 1 to 3 8 9 for the production mode The time which is set by the switch has to ensure that the system station including the applications can shutdown completely Switch position 4 to 7 for commissioning If switch positions 4 to 7 are used the timer time delay of 120 seconds inte grated in the UPS is switched off Thus unnecessary...

Page 44: ...NT Control software 120 seconds remaining time of the set switch position approx 160 s 24V In Input voltage DC 24 V on the UPS of the power supply unit 24V Out Output voltage DC 24 V of the UPS to supply the connected PC Fig 12 4 Timing for rotary switch S1 in position 8 Observe that the timing behavior depends on the switch position and on the Shutdown Delay Time which is set in the UPS NT Contro...

Page 45: ... 14 2 Regular Maintenance Tasks The UPS is maintenance free However a few parts are subject to wear and have to be replaced after a certain number of operating hours At least once a year all plug and terminal connections of the components are to be checked regarding proper tightness and possible damage Make sure that cables are not broken or crimped Replace damaged parts immediately 14 3 VAU 01 1U...

Page 46: ...in the following sections Steps for exchanging the battery 1 Shut down the PC 2 Disconnect the supply voltage of the UPS 3 Remove fuse F1 on the front side 4 Open the cover by loosening screw M5 at the UPS see fig 14 1 Position of M5 screw for opening the UPS on page 40 1 Screw for opening the UPS Fig 14 1 Position of M5 screw for opening the UPS 5 The battery is attached at the cover Therefore op...

Page 47: ...4 2 Plug position at the battery on page 41 1 Plug interlock Fig 14 2 Plug position at the battery 6 As soon as the cover is opened see fig 14 3 Opened cover at the UPS on page 42 the cover can be separated from the housing VAU 01 1 Bosch Rexroth AG Maintenance DOK SUPPL VAU 01 1X IT02 EN P 41 53 ...

Page 48: ...g 14 3 Opened cover at the UPS 7 Remove the battery from the cover by loosening the four M3 screws see fig 14 4 Position of the four M3 screws on page 43 Bosch Rexroth AG Maintenance VAU 01 1 42 53 DOK SUPPL VAU 01 1X IT02 EN P ...

Page 49: ... new battery by using the four original M3 screws A longer screw might damage the housing of the battery Observe that only a battery which is permitted by Bosch Rexroth is in stalled e g the battery AKKU24V 2 5Ah Bosch Rexroth parts num ber 1070923287 Tighten the four M3 screws fig 14 4 Position of the four M3 screws on page 43 with a torque of 6 2 lbf in 0 7 Nm VAU 01 1 Bosch Rexroth AG Maintenan...

Page 50: ... LED Batt Charg indicates that the battery is charged The darker the LED flashes the higher the charging status of the battery 14 4 VAU 01 1U and VAU 01 1S Storage Recommended value for the storage time The storage time is two years at an average ambient temperature of 25 C Battery damage due to deep discharge NOTICE If the storage temperature is unclear or if the storage time has exceeded two yea...

Page 51: ... the 24 V supply The charging proc ess starts automatically 15 Ordering Information 15 1 Accessories and Spare Parts For ordering information about accessories and spare parts please refer to chapter 5 Spare Parts Accessories and Wear Parts on page 7 15 2 Type Code The UPS is available in the following variants according to the type designation code VAU 01 1 Bosch Rexroth AG Ordering Information D...

Page 52: ...0 2 4 0 2 4 2 4 0 N N 1 1 1 1 Other design none NN Note Available configurations VAU01 1S 024 024 240 NN VAU01 1S 230 230 300 NN VAU01 1U 024 024 240 NN VAU01 1Z Z24 024 060 NN 1 Fig 15 1 Type designation code for the VAU 01 1 variants 16 Disposal 16 1 Take Back Our products can be returned to our premises free of charge for disposal How ever the products must be free of impurities like oil grease...

Page 53: ...es Outside the validity of the EU Directive 2006 66 EC keep the stipulated directives Used batteries can contain hazardous substances which can harm the environ ment or the people s health when they are improper stored or disposed of After use the batteries or accumulators contained in Rexroth products have to be disposed of according to the country specific collection system 17 Service and Suppor...

Page 54: ...fer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed description of malfunction and circumstances resulting in the mal function Type plate name of the affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your email a...

Page 55: ...Feedback 4 D Declaration of conformity 15 Delivery status 36 Device description 32 Disassembly 21 Disposal 46 Documents further 2 E Electrical wiring 22 End clamp 8 Error causes 38 Error elimination 38 Exchanging the battery 39 External 24 V power supply unit 7 F F1 35 Feedback 4 Fuse F1 35 H Housing dimensions 19 Humidity 9 I Input and output voltage VAU 01 1U VAU 01 1S 10 Input and output voltag...

Page 56: ...Terms and abbreviations 3 Testing the battery 44 Timing behavior 37 Torque 23 Type code 45 Type plate 4 U UL CSA certified 15 UPS times 36 UPS NT control software 37 UPS NT Control software 33 USB cable 8 26 USB cable with increased noise immunity 8 Use intended 6 Used standards VAU 01 1U and VAU 01 1S 13 Used standards VAU 01 1Z 13 V VAU 01 1S and VAU 01 1Z connecting the panel PC or control cabi...

Page 57: ...VAU 01 1 Bosch Rexroth AG DOK SUPPL VAU 01 1X IT02 EN P 51 53 ...

Page 58: ...Bosch Rexroth AG VAU 01 1 52 53 DOK SUPPL VAU 01 1X IT02 EN P ...

Page 59: ...Notes VAU 01 1 Bosch Rexroth AG ...

Page 60: ...PPL VAU 01 1X IT02 EN P Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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