Bosch Rexroth Fe PROFIBUS-DP Bus Adapter Instruction Manual Download Page 17

3  Important Directions for Use

3.1  Appropriate Use

3.1.1  Description

Bosch Rexroth products represent state-of-the-art developments and manufac-

turing. They are tested prior to delivery to ensure operating safety and reliabili-

ty.
The products can only be used in the appropriate way. Otherwise, situations re-

sulting in property damage and personal injury may occur.

Bosch Rexroth as manufacturer is not liable for any damages result-

ing from inappropriate use. In such cases, the guarantee and the

right to payment of damages resulting from inappropriate use are

forfeited. The user alone carries all responsibility of the risks.

Before using Bosch Rexroth products, make sure that all the pre-requisites for

appropriate use of the products are satisfied.

Personnel that in any way or form use our products must first read and un-

derstand the relevant safety instructions and be familiar with appropriate

use.

If the products take the form of hardware, they must remain in their original

state, in other words, no structural changes are permitted.

It is not permitted to decompile software products or alter source codes.

Do not mount damaged or faulty products or use them in operation.

Make sure that the products have been installed in the manner described in

the relevant documentation.

3.1.2  Usage and Application

PROFIBUS-DP adapter is only used to control of Bosch Rexroth Fe series fre-

quency converters.

3.2  Inappropriate Use

Using the PROFIBUS-DP adapter outside of the operating conditions described

in this manual and outside of the indicated technical data and specifications is

defined as "inappropriate use".
PROFIBUS-DP adapters shall not be used in applications which have not been

expressly authorized by Bosch Rexroth. Please carefully follow the specifica-

tions outlined in the general Safety Instructions!

PROFIBUS-DP Bus Adapter 

Bosch Rexroth AG

Important Directions for Use

DOK-RCON01-PROFIBUS***-IB04-EN-P

13/35

Summary of Contents for Rexroth Fe PROFIBUS-DP Bus Adapter

Page 1: ...Instruction Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth Frequency Converter Fe PROFIBUS DP Bus Adapter R912001316 Edition 04 ...

Page 2: ...com fe Copyright Bosch Rexroth Xi an Electric Drives and Controls Co Ltd 2013 This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth Xi an Electric Drives and Controls Co Ltd It may not be reproduced or given to third parties with out its consent Liability The specified data is intended for product description purposes onl...

Page 3: ...xtra Low Voltage as Protection Against Electric Shock 9 2 4 3 Protection against Dangerous Movements 9 2 4 4 Protection Against Magnetic and Electromagnetic Fields During Op eration and Mounting 10 2 4 5 Protection Against Contact with Hot Parts 11 2 4 6 Protection During Handling and Mounting 11 3 Important Directions for Use 13 3 1 Appropriate Use 13 3 1 1 Description 13 3 1 2 Usage and Applicat...

Page 4: ...mber within the Group 28 7 Communication Parameter Configuration 29 7 1 Communication related parameters setting in Fe 29 7 2 Parameter configuration of master 29 7 3 GSD file 29 8 Faults and Analysis 30 8 1 LED Display Analysis 30 8 2 Diagnosis Information of Master 30 9 Service and Support 32 10 Appendix 33 10 1 Appendix A Technical Data 33 10 2 Appendix B Application Environment for Bosch Rexro...

Page 5: ...the drive unit In addition to the safety instructions stated below you should also read through the complete safety instructions of the drive unit which you selected 1 2 Delivery Inspection Each PROFIBUS adapter is subject to strict quality inspection and crash proof packing treatment before delivery The following articles must be included in the package One PROFIBUS adapter One communication cabl...

Page 6: ...1 3 PROFIBUS Adapter Type Coding Fig 1 1 Adapter type coding Bosch Rexroth AG Introduction PROFIBUS DP Bus Adapter 2 35 DOK RCON01 PROFIBUS IB04 EN P ...

Page 7: ...roduct with a defined function intended for users and placed on the market as an individual piece of merchandise Electrical Equipment Electrical equipment encompasses all devices used to generate convert trans mit distribute or apply electrical energy such as electric motors transformers switching devices cables lines power consuming devices circuit board assem blies plug in units control cabinets...

Page 8: ...components of the electric drive and control system as well as with the haz ards this implies and who possess the qualifications their work requires To comply with these qualifications it is necessary among other things 1 to be trained instructed or authorized to switch electric circuits and devices safely on and off to ground them and to mark them 2 to be trained or instructed to maintain and use...

Page 9: ...the components contact your responsible Bosch Rexroth sales partner Ask for these documents to be sent immediately to the person or persons re sponsible for the safe operation of the components If the component is resold rented and or passed on to others in any other form these safety instructions must be delivered with the component in the official language of the user s country Improper use of t...

Page 10: ...tional safety is a safety concept in which measures of risk reduction for personal safety depend on electrical electronic or programmable control systems The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions The machine and installation manufacturers must make sure that the delivered componen...

Page 11: ...n Danger to life or injury by electric shock Dangerous movements Danger to life serious injury or property damage by unintended motor movements Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electric drive systems Risk of burns by hot housing surfaces Risk of injury by improper handling Injury by crushing shearing cutting hit ting Risk of injury by ...

Page 12: ...ical voltage of live parts before beginning to work to make sure that the equip ment is safe to touch Install the covers and guards provided for this purpose before switching on Never touch electrical connection points of the components while power is turned on Do not remove or plug in connectors when the component has been pow ered Under specific conditions electric drive systems can be operated ...

Page 13: ...parameters before commissioning Malfunction of sensors and encoders Defective components Software or firmware errors These errors can occur immediately after equipment is switched on or even af ter an unspecified time of trouble free operation The monitoring functions in the components of the electric drive and control system will normally be sufficient to avoid malfunction in the connected drives...

Page 14: ... to the components of the electric drive and con trol system using the master switch and secure them from reconnection lock out for Maintenance and repair work Cleaning of equipment Long periods of discontinued equipment use Prevent the operation of high frequency remote control and radio equipment near components of the electric drive and control system and their supply leads If the use of these ...

Page 15: ...off let them cool down for a sufficient period of time Cooling down can require up to 140 minutes The time required for cooling down is approximately five times the thermal time constant specified in the technical data After switching chokes supply units and drive controllers off wait 15 minutes to allow them to cool down before touching them Wear safety gloves or do not work at hot surfaces For c...

Page 16: ... safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of fall ing Bosch Rexroth AG Safety Instructions for Electric Drives and Controls PROFIBUS DP Bus Adapter 12 35 DOK RCON01 PROFIBUS IB04 EN P ...

Page 17: ...ructions and be familiar with appropriate use If the products take the form of hardware they must remain in their original state in other words no structural changes are permitted It is not permitted to decompile software products or alter source codes Do not mount damaged or faulty products or use them in operation Make sure that the products have been installed in the manner described in the rel...

Page 18: ...ontents of user data will be described in com munication protocol section Protocol frame header User s data control information status information Protocol frame end Tab 4 1 PROFIBUS message frame structure Physical transmission medium for PROFIBUS is twisted pair cable RS 485 standard Maximum length of bus cable is within the scope of 100 1200 m depending on the set transmission rate When no repe...

Page 19: ...given frequency signal to frequency converter Reading working status information from frequency converter such as run ning or not rotation direction rotation speed error message etc Resetting frequency converter in case of fault PROFIBUS network of Rexroth Fe series frequency converters through connec tion via PROFIBUS adapter is shown in the figure below Fig 4 1 PROFIBUS network structure PROFIBU...

Page 20: ...apter and the bus cable shielding connector DB9 PROFIBUS bus terminal LED indicator light of adapter running sta tus For details refer to chapter 8 1 LED Display Analysis on page 30 Fig 5 1 PROFIBUS adapter outline 5 1 2 Dimensions Fig 5 2 PROFIBUS adapter dimensions Bosch Rexroth AG Electrical Installations PROFIBUS DP Bus Adapter 16 35 DOK RCON01 PROFIBUS IB04 EN P ...

Page 21: ...nal sign Terminal name Function description 24 V Power Adapter power supply connected with frequency converter 24 V or external power source 24 V COM Power Adapter power supply connected with frequency converter COM or external power source GND PE Grounding terminal of signal cable shield Refer to chapter 5 5 EMC Measures on page 19 PG Grounding terminal of bus adapter Grounding terminal Tab 5 2 X...

Page 22: ...ed if there is less electromagnetic interference EMI Impedance of the cable should be within 100 Ω to 200 Ω Cable capacity among conductors should be 60 pF m and conductor cross section should be 0 22 24 AWG Two kinds of cables are used for PROFIBUS with detail defi nitions stated as below Cable parameters Type A Type B Impedance 135 Ω 165 Ω f 3 20 MHz 100 Ω 130 Ω f 100 kHz Capacity 30 pF m 60 pF ...

Page 23: ...gnal cable must be twisted shielded and installed separately with electrical power cable with a distance of at least 20 cm Conductors of communication connection cable signal cable for adapter and frequency converter must be twisted shielded and installed separately at a reasonable distance Shielding layer for communication cable should be grounded at one end Signal cable and electric power cable ...

Page 24: ...alues of slave data flow from slave to master For detailed descriptions of PKW area and PZD area please refer to chapter 6 2 PKW Parameter Area on page 20 and chapter 6 3 PZD Process Data Area on page 24 Fig 6 1 PPO type 6 2 PKW Parameter Area This data area is composed of ID IND VALUE_high and VALUE_low as shown in fig 6 2 Data format of PKW area on page 21 They are used to read or modify the par...

Page 25: ...ex serial number of function code within the group 7 0 0 Reserved default is 0 3rd VALUE high 15 0 0 Reserved default is 0 4th VALUE low 15 0 xxxxH 1 When reading parameters default is 0 2 When modifying parameters it is modified value 3 It can be of any value in case of no operation Tab 6 1 Request data frame in PKW area from master to slave Response data frame in PKW area Word Identifier Bit Val...

Page 26: ...PKW area Function code is protected and cannot be modified Parameter value exceeds limit Function code pa rameter that cannot be modified Factory password is locked 0 0005 Communication fault in PKW area Line interference Tab 6 3 Error code Communication line which is subject to hardware disconnection fault will also lead to execution failure in PKW area The error code will be given in status word...

Page 27: ...eters within the group is 0 03 If index serial No of parameters within the group is miswritten as 0 33 actually 0 33 i e index serial No of parameters within the group exceeds specified limit in Group E then request and response data frames in PKW area are as below ID IND VALUE_high VALUE_low Request data frame in PKW area 0 1001 0 3300 0 0000 0 0000 Response data frame in PKW area 0 7001 0 3300 0...

Page 28: ... area are as below ID IND VALUE_high VALUE_low Request data frame in PKW area 0 8001 0 0300 0 0000 0 03E8 Response data frame in PKW area 0 7001 0 0300 0 0000 0 0002 Tab 6 8 Example5_request and response data frames of PKW area 6 3 PZD Process Data Area When the master is sending a request message to the slave PZD1 and PZD2 in PZD process data area are respectively corresponding to control word CW...

Page 29: ... Reserved default is 0 1 0 Reserved default is 0 0 0 Invalid 1 Stop as set parameter Tab 6 9 Bit definition of control word When all control words are 0 command is invalid Status Word SW Bit Value Description 15 14 00 Normal communication 01 Communication hardware line fault 10 Communication data fault in PZD area 11 Communication frequency exceeds in PZD area 13 0 None 1 In retry after transient ...

Page 30: ...6 10 Bit definition of status word When system is subject to fault please read value of function code E45 of frequency converter Process data PZD3 PZD10 Number of process data PZD3 PZD10 depends on PPO type When the slave returns a response message to the master status monitoring value reflected by each process data is set in strict correspondence with function codes of Fre quency Converter Fe H14...

Page 31: ...cy Converter Fe If we need to start fre quency converter for forward rotation at 50 00 Hz 0 1388 and request PZD3 to reflect output current PZD4 to reflect output voltage PZD5 to reflect DC bus voltage PZD to reflect radiator temperature respective function codes are set as H14 2 H15 3 H16 4 H17 6 Complete PPO request and response messages are as below PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PPO request mes...

Page 32: ...function code For example if it is function code E03 pro grammable skip frequency range it is numbered as 3 in Group E So its index of parameters within the group is 0 03 As high 3 bit of 11 bit function code bit10 8 of ID must be 000B in order to describe it in sexadecimal system function code group No stated in this manual only refers to its low 8bit i e bit7 10 of ID For example if it is functi...

Page 33: ...n codes of frequency converter Fe If parameter b00 5 when the frequency converter is stopped by the Stop key on the operating panel adapter is isolated from com munication software of the frequency converter If communication is to be re established Stop and Reset commands must be sent to the frequency converter by the adapter 7 2 Parameter configuration of master Parameter configuration for relate...

Page 34: ...adapter and frequency converter If this light is flashing it indicates abnormal connection between the adapter and the frequency converter Then please check hardware connection between the bus adapter and the frequency con verter Net This light indicates the status of communication between the bus adapter and PROFIBUS master If this light is always flashing it indicates normal communica tion If th...

Page 35: ... 1 watchdog is on 4 Diag Freeze_Mode set by slave 1 freezing command received by slave 5 Diag Sync_Mode set by slave 1 synchronizing command received by slave 6 Reserved 7 Diag Deactivated set by master reset by slave 1 slave invalid Third byte Station_Status_3 0 6 Reserved 7 Diag Ext_Diag_Overflow set by slave 1 more diagnosis information in Ext_Diag_Date than what specified information Fourth by...

Page 36: ...onal information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed description ...

Page 37: ...rd 10 2 Appendix B Application Environment for Bosch Rexroth PROFIBUS Adapter Item Requirements Application environmen Below altitude 1000 m indoor free of corrosive air liquid or dust Ambient temperature 10 40 no condensation or freezing Humidity 20 90 RH no condensation Vibration Less than 5 9 m s2 0 6 g Cooling method Natural air cooling PROFIBUS DP Bus Adapter Bosch Rexroth AG Appendix DOK RCO...

Page 38: ...Bosch Rexroth AG PROFIBUS DP Bus Adapter 34 35 DOK RCON01 PROFIBUS IB04 EN P ...

Page 39: ...Notes PROFIBUS DP Bus Adapter Bosch Rexroth AG ...

Page 40: ...ON01 PROFIBUS IB04 EN P Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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