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 English–

14

Bosch eBike Systems

0 276 001 SPI | (16.7.14)

Operation

Initial Operation

Connecting the charger to the mains (see figure E)

Observe the mains voltage! 

The voltage of the power 

supply must correspond with the data given on the name-

plate of the battery charger. Battery chargers marked with 

230 V can also be operated with 220 V.

Plug the charger plug 

C3

 of the power cord into the charger 

socket 

C2

 of the charger. 

Connect the mains cable (country-specific) to the mains 

supply.

Charging the removed battery (see figure F)

Switch the battery pack off and remove it from the holder of 

the eBike. For this, read and observe the operating instruc-

tions of the battery pack.

Place down the battery pack only on clean surfaces. 

In 

particular, avoid soiling the charge socket and the con-

tacts, e. g. by means of sand or soil.

Insert the charger plug 

C5

 of the battery charger into the 

socket 

C6

 on the battery pack.

Charging the battery on the Bike (see figure G)

Switch the battery off. Clean the cover of the charge socket 

C7

. Prevent especially the charge socket and the contacts 

from getting dirty, e.g. by sand or soil. Lift the cover of the 

charge socket 

C7

 and plug the charge connector 

C5

 into the 

charge socket 

C6

.

Charge the battery only in accordance with all safety 
instructions. 

If this is not possible, remove the battery 

from the holder and charge it in a more suitable location. 

When doing so, read and observe the operating instruc-

tions of the battery.

Charging Procedure

The charging procedure begins as soon as the charger is con-

nected to the battery or the charge socket on the bike and the 

main power supply.

Note: 

The charging procedure is only possible when the tem-

perature of the battery pack is within the allowable charging-

temperature range.

Note: 

The drive unit is deactivated during the charging proce-

dure.
The battery can be charged with and without the cycle com-

puter. When charging without the cycle computer, the charg-

ing procedure can only be observed on the battery charge-

control indicator.
When the on-board computer is connected, the back lighting of 

the display is switched on at low luminosity and 

“Charging/

xx% charged”

 appears on the display.

The cycle computer can be removed during the charging pro-

cedure, or it can also be fitted after the charging procedure 

has begun.
The charging state is displayed by the battery charge-control 

indicator 

A3

 on the battery and by the bars on the cycle com-

puter.
When charging the main battery on the bike, the battery of the 

cycle computer can also be charged.
During the charging procedure, the LEDs of charge-control in-

dicator 

A3

 on the battery pack light up. Each continuously lit 

LED is equivalent to a charge capacity of approx. 20 %. The 

flashing LED indicates the charging of the next 20 %.

Use caution when touching the charger during the 
charging procedure. Wear protective gloves. 

Especially 

in high ambient temperatures, the charger can heat up 

considerably.

Once the battery is fully charged, the LEDs extinguish imme-

diately and the cycle computer is switched off. The charging 

procedure is terminated. The charging state can be displayed 

for 3 seconds by pressing the on/off button 

A4

Disconnect the charger from the main power supply and the 

battery pack from the charger.
When disconnecting the battery pack from the charger, the 

battery pack is automatically switched off.

Note: 

 If you have charged on the bike, carefully close the 

charge socket 

C6

 with the cover 

C7

 after the charging proce-

dure so that no dirt or water can get in.
If the charger is not disconnected from the battery after 

charging, after a few hours the charger will switch itself back 

on, check the charging state of the battery and begin the 

charging procedure again if necessary.

Troubleshooting 

 Causes and Corrective 

Measures

Cause

Corrective Measure

Two LEDs of the battery 
pack flashing

Battery pack defective

Refer to an authorised bicycle 

dealer

Three LEDs of the battery 
pack flashing

Battery pack too warm or too 

cold

Disconnect the battery from 

the charger until the charging 

temperature range has been 

reached.
Do not connect the battery 

pack to the charger until it has 

reached the allowable charg-

ing temperature.

OBJ_BUCH-2087-002.book  Page 14  Wednesday, July 16, 2014  5:12 PM

Summary of Contents for Intuvia PowerPack 300

Page 1: ...IN MP H KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 031 0 275 007 033 0 275 007 027 1 270 020 909 0 275 007 511 0 275 007 512 0 275 007 522 0 275 007 907 de Originalbetriebsanleitung en Original instructions fr Notice originale es Manual original it Istruzioni originali nl Oorspronkelijke gebruiksaanwijzing da Original brugsanvisning sv Bruksanvisning i original no Origin...

Page 2: ... H Reichweite AMM PMW H MIN MPH KM H RESET TURBO SPORT S TOUR ECO OFF M P H K M H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2 1 7 8 9 d b c a f g h i e 6 5 4 OBJ_BUCH 2087 002 book Page 2 Wednesday July 16 2014 5 12 PM ...

Page 3: ...h eBike Systems 0 276 001 SPI 16 7 14 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2087 002 book Page 3 Wednesday July 16 2014 5 12 PM ...

Page 4: ...0 276 001 SPI 16 7 14 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2087 002 book Page 4 Wednesday July 16 2014 5 12 PM ...

Page 5: ... 5 Bosch eBike Systems 0 276 001 SPI 16 7 14 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2087 002 book Page 5 Wednesday July 16 2014 5 12 PM ...

Page 6: ...je del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas Para un funcionamiento con seguridad ver el manual Peligro de sacudida eléctrica Utilice solamente en lugares secos Cargar únicamente baterías de sistemas eBike de Bosch PRECAUCION assembly as risk of fire or electric shock may result For safe operation see manual Risk of electric shock Dry location use only Cha...

Page 7: ... 7 Bosch eBike Systems 0 276 001 SPI 16 7 14 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2087 002 book Page 7 Wednesday July 16 2014 5 12 PM ...

Page 8: ...0 276 001 SPI 16 7 14 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2087 002 book Page 8 Wednesday July 16 2014 5 12 PM ...

Page 9: ...ks Bosch shall not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for increasingtheperformanceofyoureBikesystem This normally reduces the lifetimeof the system and risks dam agetothedriveunitandthebike Thereisalso ariskoflos ing the guarantee and warranty claims on the bike you have purchased By handling the system imp...

Page 10: ...e magnet 18 is too small or too large or if the speed sensor 17 is not properly connected the speed indication f will fail and the eBike drive unit will operate in emergency mode In this case loosen the screw of the spoke magnet 18 and fas tenthespokemagnettothespokeinsuchamannerthatitruns past the mark of the speed sensor at the correct clearance If the speed is still not being indicated in the s...

Page 11: ... internal battery pack If the internal batterypackisweakwhentheon boardcomputerisswitched on Attach to bike will appear in text indication d for 3 s The on board computer will then turn off again Tochargetheinternalbatterypack puttheon boardcomput er back in the holder 4 when a battery pack is inserted in the eBike Switch the eBike battery pack on by its On Off button see battery pack operating in...

Page 12: ...ing the brakes or impacting against an obstacle the speed exceeds 6 18 km h Switching bike lights on off In the model in which the lighting is powered by the eBike sys tem thefrontandrearlightscanbeswitchedonandoffatthe same time via the on board computer with button 2 When the lighting is switched on Light on appears and when the lighting is switched off Light off appears for ap prox 1 s in text ...

Page 13: ...eversionofthe display DU vx x x x This is the software version of the drive unit This value is displayed only when the on board com puter is in the holder Bat vx x x x This is the software version of the battery pack This value is displayed only when the on board com puter is in the holder Error Code Indication ThecomponentsoftheeBikesystemarecontinuouslyandau tomaticallymonitored Whenanerrorisdet...

Page 14: ...tart the system If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error while charging Unplugthechargerfromthebatterypack RestarttheeBikesystem Plug the charger into the battery pack If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 603 Internal battery p...

Page 15: ...ars easier and reduces the wear of the drive train By selecting the right gear you can increase the speed and range with the same pedaling effort For this reason follow the shift recommendations provided by indications g and h on your display If indication g is dis played you should shift to a higher gear with lower cadence Ifindicationhisdisplayed youshouldselectalowergearwith higher cadence Gath...

Page 16: ...ape or mask off open contacts and pack up the battery pack insuchamannerthatitcannotmovearoundinthepackaging Inform your parcel service that the package contains danger ous goods Please also observe the possiblity of more de tailed national regulations In case of questions concerning transport of the battery packs please refer to an authorised Bosch eBike dealer The Bosch eBike dealers can also pr...

Page 17: ...t not be subjected to mechanical im pacts Thereisariskthatthebatterypackwillbedamaged causing vapors to escape The vapors can irritate the res piratory system Provide for fresh air and seek medical at tention in case of complaints Vapours can escape in case of damage and improper use of the battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate...

Page 18: ...ndi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicator A3 flash Disconnect the battery pack from the charger until its temperature has adjusted Do not connect the battery pack to the charger until it has reached the allowable charging temperature Charge cont...

Page 19: ...ike system If no power is drawn from the eBike drive for about 10 min utes e g because the eBike is not moving and no button is pressedontheon boardcomputerortheoperatingunitofthe eBike the eBike system and therefore also the battery pack will shut down automatically to save energy The battery pack is protected against deep discharging over charging overheating and short circuiting through the Ele...

Page 20: ...s If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack up the battery pack insuchamannerthatitcannotmovearoundinthepackaging Inform your parcel service that the package contains danger ous goods Please also observe the possiblity of more de tailed nation...

Page 21: ... or mental limitations or to their lack of experience or knowledge are not capable of securely operating the charger may only use thischarger under supervision or after having been instructed by a responsible person Otherwise there is danger of operating errors and injuries Please read and observe the safety warnings and in structionsenclosedintheoperatinginstructionsofthe battery pack and drive u...

Page 22: ...ntrol indicator Whentheon boardcomputerisconnected thebacklightingof the display is switched on at low luminosity and Charging xx charged appears on the display The cycle computer can be removed during the charging pro cedure or it can also be fitted after the charging procedure has begun The charging state is displayed by the battery charge control indicator A3 on the battery and by the bars on t...

Page 23: ... EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no longer usable must be collected sepa rately and disposed of in an environmental correct manner Subject to change without notice No charging procedure possible no indication on battery pack Plug not inserted correctly Check al...

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