Bosch EPS 610, Original Instructions Manual

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F 002 DG9 918 2017-10-16
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Bosch Limited
6 | EPS 610 | Product description en
3. Product description
3.1 Application
The original instructions describes the EPS 610 - a
heavy-duty fuel injection pump calibration test bench.
The EPS 610 can be used for checking Bosch distribu-
tor/in-line injection pumps PE(S) A, M, MW, P 3000 to
8100 series, VP 36/37, VE and other comparable makes
of injection pump.
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The EPS 610 cannot be used with:
$
Electronically controlled distributor pumps like
VP 29, 30, 44 and UI/VP
$
Common rail fuel injection pumps
3.2 Requirements
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See chapter 10.2 for the dimensions of the bench.
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The EPS 610 must be operated in closed, sheltered
and dust-free room. Do not operate EPS 610 out-
doors.
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Operating temperature should be between 5
o
C to 40
o
C
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Flat surface with rigid (concrete) flooring
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Adequate ventilation and lighting
!
Use only ISO 4113 test oil. Do not use inflammatory
liquids such as petrol, diesel, naphtha or thinner.
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50 lts of ISO 4113 test oil
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The customer must provide a pressure reducer (set
to 200 kPa), a safety valve and a shut-off valve in the
cooling water inlet. A coolant flow rate of min.
15 l/min. must be ensured, in order to provide suf-
ficient cooling.
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The cooling water temperature must not exceed
17 °C. If the coolant feed temperature exceeds 17
degrees Celsius, a cooling device must be fitted by
the customer.
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Provision of a grounded, symmetrical 3-phase AC
network with 50 Hz mains frequency.
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Back-up fuse protection required:
$
400 V – 500 V = 35 amps
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Safety equipment, such as safety goggles, ear protec-
tion, safety shoes and face shields must be provided
and worn.
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Basic workshop tools like spanners, screw-drivers,
torque wrenches etc.
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The operator must provide noise protection facilities.
3.3 Delivery specification
Description
Basic test bench (415 V)
Flexible coupling (mounted on bench)
Coupling guard (mounted on bench)
Measuring glass - 30 cc (8 nos.)
Measuring glass - 180 cc (8 nos.)
Hose for test oil supply
Hose for test oil return
Tommy bar
Taper punch
Electric cable for VE pump solenoid
connection
Rubber damper
EPS 610 original instructions
Hose between flushing valve and pres-
sure gauge
Hollow bolt with PMSC connector
Long pipe connector
Copper washer
Hose nipple - 1/2 inch
Stainless steel hose clamp (dia. 18-
25)
Hydraulic circuit diagram
Electrical circuit diagram
Tab. 1: Delivery specification
3.4 Special accessories
Designation Part number
Distance piece F 002 DG1 9B5
Tab. 2: Special accessories
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To order special accessories contact customer
service.