Bosch Climate 5000 Installation Manual Download Page 4 | Manualshive

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4 Accessories

1.

Accessories

The air conditioning system comes with the following accessories. Use all
of the installation parts and accessories to install the air conditioner.
Improper installation may result in water leakage, electrical shock and
fire, or cause the equipment to fail.

Name

Shape

Quantity

Mounting plate

1

rawl plugs

5

Mounting plate fixing
screw ST3.9 X 25

5

Remote controller

1

Fixing screw for
remote controller
holder ST2.9 x 10

2

Included

Remote controller
holder

1

Dry battery AAA.
LR03

2

Seal

1

(for cooling &

heating models

only)

Drain joint

Owner's manual

1

Installation manual

1

Name

Shape

Quantity

Remote controller
illustration

1

Connecting pipe
assembly

Liquid
side

Ø6.35 (1/4in)

Parts you must
purchase.
Consult the dealer
about the pipe
size.

Ø 9.52 (3/8in)

Gasside

Ø 9.52 (3/8in)
012.7 (1/2in)
Ø 16 (5/8in)

Bosch Climate 5000

6 720 866 139 (2016/07)

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Summary of Contents for Climate 5000

Page 1: ...DITIONER Bosch Climate 5000 Installation manual 6 720 866 139 2016 07 Thank you very much for purchasing our air conditioner Before using your air conditioner please read this manual carefully and keep it for future reference ...

Page 2: ...rant Piping Connection 19 6 1 Connection Instructions Refrigerant Piping 19 6 2 Instructions for Connecting Piping to Indoor Unit 21 6 3 Leak Test 21 6 4 Instructions for Connecting Piping to Outdoor Unit 21 7 Air Evacuation 22 7 1 Preparations and Precautions 22 7 1 1 Before performing Evacuation 22 7 2 Evacuation Instructions 22 8 Electrical and Gas Leak Checks 24 8 1 Electrical Safety Checks 24...

Page 3: ...ent circuit and single outlet to supply power Do not connect other appliances to the same outlet Insufficient electrical capacity or defects in electrical work can cause electrical shock or fire 7 For all electrical work use the specified cables Connect cables tightly and clamp them securely to prevent external forces from damaging the terminal Improper electrical connections can WARNING overheat ...

Page 4: ... 5 Mounting plate fixing screw ST3 9 X 25 5 Remote controller 1 Fixing screw for remote controller holder ST2 9 x 10 2 Included Remote controller holder 1 Dry battery AAA LR03 2 Seal 1 for cooling heating models only Drain joint Owner s manual 1 Installation manual 1 Name Shape Quantity Remote controller illustration 1 Connecting pipe assembly Liquid side Ø6 35 1 4in Parts you must purchase Consul...

Page 5: ...llation Summary Indoor Unit 15cm 5 9in 12cm 4 75in 2 3m 90 55in 12cm 4 75in Select Installation Location Page 11 Determine Wall Hole Position Page 12 Attach Mounting Plate Page 12 Drill Wall Hole Page 12 6 720 866 139 2016 07 Bosch Climate 5000 ...

Page 6: ... Installation Summary Indoor Unit Connect Piping Page 25 Connect Wiring Page 17 Prepare Drain Hose Page 14 Wrap Piping and Cable Page 18 Mount Indoor Unit Page 18 Bosch Climate 5000 6 720 866 139 2016 07 ...

Page 7: ...ur indoor unit may be slightly different The actual shape shall prevail Wall Mounting Plate Front Panel Louver Power Cable Some Units Power Cable Some Units Drainage Pipe communication Cable Included Refrigerant Piping Remote Control Included Remote Holder Included Outdoor Unit Power Cable Included 6 720 866 139 2016 07 Bosch Climate 5000 ...

Page 8: ...he mounting plate is unit used onto which you will mount the indoor unit 1 Remove the screw that attaches the mounting plate to the back of the indoor unit 2 Place the mounting plate against the wall in a location that meets the standards in the Select Installation Location step See Mounting Plate Dimensions for detailed information on mounting plate sizes 3 Drill holes for mounting screws in plac...

Page 9: ...eight of indoor unit relative to plate Recommended position of wall hole both to the left and right of mounting plate Relative distances between screw holes Figure 4 3 Model A Model B Model C Model D Wall Wall Outdoor 5 7mm 0 2 0 3in holesaw Correct orientation of Mounting Plate Right rear wall hole 65mm 2 5in Indoor unit outline Left rear wall hole 65mm 2 5in Right rear wall hole 65mm 2 5in Indoo...

Page 10: ...r detailed instructions 5 Based on the position of the wall hole relative to the mounting plate determine the necessary angle of your piping 6 Grip the refrigerant piping at the base of the bend 7 Slowly with even pressure bend the piping towards the hole Do not dent or damage the piping during the process NOTE ON PIPING ANGLE Refrigerant piping can exit the indoor unit from four different angles ...

Page 11: ...eaker that disconnects all poles and has a contact separation of at least 1 8in 3mm must be incorporated in the fixed wiring The qualified technician must use an approved circuit breaker or switch 7 Only connect the unit to an individual branch circuit outlet Do not connect another appliance to that outlet 8 Make sure to properly ground the air conditioner 9 Everywiremustbefirmlyconnected Loosewir...

Page 12: ... L Wire from other wires 1 Open front panel of the indoor unit 2 Using a screwdriver open the wire box cover on the right side of the unit This will reveal the terminal block WARNING All wiring must be performed strictly in accordance with the wiring diagram located on the inside of the indoor units wire cover 3 Unscrew the cable clamp below the terminal block and place it to the side 4 Facing the...

Page 13: ...applying slight pressure to the left and right hand sides of the unit The unit should not jiggle or shift 6 Using even pressure push down on the bottom half of the unit Keep pushing down until the unit snaps onto the hooks along the bottom of the mounting plate 7 Again check that the unit is firmly mounted by applying slight pressure to the left and the right hand sides of the unit If refrigerant ...

Page 14: ...and solid base the location can support the unit and will not vibrate Noise from the unit will not disturb others Protected from prolonged periods of direct sunlight or rain Figure 5 1 DO NOT install unit in the following locations Near an obstacle that will block air inlets and outlets Near a public street crowded areas or where noise from the unit will disturb others Near animals or plants that ...

Page 15: ...ollowing 1 Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit 2 Insert the drain joint into the hole in the base pan of the unit 3 Rotate the drain joint 90 until it clicks in place facing the front of the unit 4 Connect a drain hose extension not included to the drain joint to redirect water from the unit during heating mode If the drain joint doesn t come wit...

Page 16: ... the dimensions in the Unit Mounting Dimensions chart 2 Pre drill holes for expansion bolts 3 Clean concrete dust away from holes 4 Place a nut on the end of each expansion bolt 5 Hammer expansion bolts into the pre drilled holes 6 Remove the nuts from expansion bolts and place outdoor unit on bolts 7 Put washer on each expansion bolt then replace the nuts 8 Using a wrench tighten each nut until t...

Page 17: ...notletwirestouchorrestagainstrefrigeranttubing thecompressor oranymovingpartswithintheunit 11 If the unit has an auxiliary electric heater it must be installed at least 1 meter 40in away from any combustible materials WARNING BEFORE PERFORMING ANY ELECTRICAL OR WIRING WORK TURN OFF THE MAIN POWER TO THE SYSTEM 1 Prepare the cable for connection Use the right cable Indoor Power Cable if applicable ...

Page 18: ...18 Outdoor Unit Installation Figure 5 6 Cover Outdoor Unit Wiring Diagram is located on the inside of the cable cover on the outdoor unit Bosch Climate 5000 6 720 866 139 2016 07 ...

Page 19: ...t pipes When preparing refrigerant pipes take extra care to cut and flare them properly This will ensure efficient operation and minimize the need for future maintenance 1 Measure the distance between the indoor and outdoor units 2 Using a pipe cutter cut the pipe a little longer than the measured distance 3 Make sure that the pipe is cut at a perfect 90 angle Refer to Fig 6 1 for bad cut examples...

Page 20: ... of the flare form in accordance with the dimensions shown in the table below Figure 6 4 Piping extension beyond flare form Outer Diameter of Pipe mm A mm Min Max Ø 6 35 Ø 0 25 0 7 0 0275 1 3 0 05 Ø 9 52 Ø 0 375 1 0 0 04 1 6 0 063 Ø 12 7 Ø 0 5 1 0 0 04 1 8 0 07 Ø 16 Ø 0 63 2 0 0 078 2 2 0 086 Figure 6 5 6 Place flaring tool onto the form 7 Turn the handle of the flaring tool clockwise until the pi...

Page 21: ...5MPa and wait for 5 minutes If the pressure does not drop move to the next step If the pressure drops locate leak and repair Repeat this stage once leak is repaired 2 Pressure to 4 15MPa and ensure pressure holds and stabilises Once the pressure is held leave for 24 hours and check pressure If the temperature changes allow 0 01MPa per degree change If correct release nitrogen and start vacuum proc...

Page 22: ...ns Before using the manifold gauge and vacuum pump read their operation manuals to familiarise yourself with how to use them properly Figure 7 1 1 Connect the charge hose of the manifold gauge to service port on the outdoor unit s low pressure valve 2 Connect another charge hose from the manifold gauge to the vacuum pump 3 Open the Low Pressure side of the manifold gauge Keep the High Pressure sid...

Page 23: ...e by hand You may tighten it further using a torque wrench if needed CAUTION OPEN VALVE STEMS GENTLY When opening valve stems turn the hexagonal wrench until it hits against the stopper Do not try to force the valve to open further NOTE ON ADDING REFRIGERANT Some systems require additional charging depending on pipe lengths The standard pipe length varies according to local regulations The standar...

Page 24: ...d turn off the unit immediately and call a licensed electrician to find and resolve the cause of the leakage Note This may not be required for some locations in the US WARNING RISK OF ELECTRIC SHOCK All wiring must comply with local and national electrical codes and must be installed by a licensed electrician 8 2 Gas Leak Checks There are two different methods to check for gas leaks Soap and Water...

Page 25: ...AT function properly Indoor unit louvers rotate properly Indoor unit responds to remote controller 9 2 1 Double check pipe connections During operation the pressure of the refrigerant circuit will increase This may reveal leaks that were not present during your initial leak check Take time during the Test Run to double check that all refrigerant pipe connection points do not have leaks Refer to Ga...

Page 26: ...ptions Dispose of the appliance at designated municipal electronic waste collection facility When buying a new appliance the retailer will take back the old appliance free of charge The manufacturer will take back the old appliance free of charge Sell the appliance to certified scrap metal dealers 10 1 Special notice Disposing of this appliance in the forest or other natural surroundings endangers...

Page 27: ...Notes 27 Notes 6 720 866 139 2016 07 Bosch Climate 5000 ...

Page 28: ...Bosch Thermotechnology Ltd Cotswold Way Warndon Worcester WR4 9SW Tel 0330 123 9559 Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk ...

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