Bosch AquaStar 125HX LP Installation And Operating Instructions Manual Download Page 10

10

6 720 606 804

Nominal

Iron Pipe 

Black Iron Pipe

Size,

Length of Pipe, Feet

Inches

10

20

30

40

50

60

70

80

90

100

125

150

1/2

275 189 152

129 114 103

96

89

83

78

69

63

3/4

567 693 315

267 237 217 196 185 173

162

146

132

1

107 732 590

504 448 409 378 346 322

307

275

252

1 1/4

220 149 121

103 913 834 771 724 677

630

567

511

1 1/2

330 229 185

155 141 127 118 108 102

976

866

787

2

622 433 346

299 264 239 220 204 192 1811 1606 1496

Copper

Outside 

Length of Tubing, Feet

Diameter,
Inch

10

20

30

40

50

60

70

80

90

100

3/8

39

26

21

19

_

_

_

_

_

_

1/2

92

62

50

41

37

35

31

29

27

26

5/8

199 131

107

90

79

72

67

62

59

55

3/4

329 216

181

145

131

121 112 104

95

90

7/8

501 346

277

233

198

187 164 155 146 138

GAS PIPING, CONNECTIONS and Gas Regulator

Before connecting the gas supply, check the rating plate on the right side of the front cover to be sure that the heater is
rated for the same gas to which it will be connected.
In the United States: The installation must conform with local codes or, in the absence of local codes, the National Fuel
Gas Code ANSI Z223.1/NFPA 54.
In Canada: The Installation should conform with CGA B149 INSTALLATION CODES and /or local installation codes.

FOR NATURAL GAS

Maximum Capacity of pipe in Cubic Feet of Gas per Hour
for Gas Pressure of 0.5 Psig or less and a Pressure drop of
0.3 in Water Column.
(Based on a 0.60 Specific Gravity Gas) Btu numbers given
in thousands.

GAS LINE SIZING

The gas supply piping should be sized according to the Applicable Plumbing Code for a maximum draw of 117,000 BTUH.  First determine
the effective length of the gas supply line by measuring the actual length of piping, and then adding 5 ft. for every elbow or “T” to the actual
length.  Use the charts below to determine the pipe diameter necessary to accommodate the BTU demand of the unit.  If there are more
gas drawing appliances on the line, size according to the maximum amount of BTU demand.

Follow boxed numbers for piping just one 125 HX
(example: 3/4” B.I. Natural Gas pipe for 30 ft. will handle
152,000 btu’s). For multiple appliances combine the total
btu input load and then refer to applicable chart below.

FOR LP GAS

Maximum Capacity of Pipe in Thousands of
BTU per Hour of Undiluted Petroleum Gases
(at 11 inches Water Column Inlet Pressure)
(Based on a Pressure Drop of 0.5 Inch Water
Column).

Maximum Capacity of Semi-Rigid
Tubing in Thousands of BTU per Hour of
Undiluted Liquified Petroleum Gases (at 11
inches Water Column Inlet Pressure)

(Based on a Pressure Drop of 0.5 Inch Water
Column)

* Source National Fuel Gas Code NFPA 54, ANSI Z223.1.

Nominal

Iron

Length of Black Iron Pipe, Feet

Pipe

Internal

Size,

Diameter

inches inches

10

20

30

40

50

60

70

80

90

100

125

150

175

200

1/4

0.364

32

22

18

15

14

12

11

11

10

9

8

8

7

6

3/8

0.493

72

49

40

34

30

27

25

23

22

21

18

17

15

14

1/2

0.622

132

92

73

63

56

50

46

43

40

38

34

31

28

26

3/4

0.824

278

190

152

130

115

105

96

90

84

79

72

64

59

55

1

1.049

520

350

285

245

215

195

180

170

160

150

130

120

110

100

1 1/4

1.380

1050

730

590

500

440

400

370

350

320

305

275

250

225

210

1 1/2

1.610

1600

1100

890

760

670

610

560

530

490

460

410

380

350

320

2

2.067

3050

2100

1650

1450

1270

1150

1050

990

930

870

780

710

650

610

2 1/2

2.469

4800

3300

2700

2300

2000

1850

1700

1600

1500

1400

1250

1130

1050

980

3

3.068

8500

5900

4700

4100

3600

3250

3000

2800

2600

2500

2200

2000

1850

1700

4

4.026

17,500 12,000 9,700 8,300

7,400 6,80

6,200 5,800 5,400 5,100 4,500

4,100 3,800 3500

Summary of Contents for AquaStar 125HX LP

Page 1: ...sing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable combustible or corrosive vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follo...

Page 2: ...f the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable combustible or corrosive vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use ...

Page 3: ... will not exceed the heating capacity of the heater On Off Switch to activate system Red LED indicator flashes with low water pressure Green LED indicator main burner operation BOSCH is constantly improving our products therefore specifications are subject to change without prior notice 125 HX LP and 125 HX NG Specifications Gas Input max 117 000 Btu hr min 28 000 Btu hr Water Connection Thread fi...

Page 4: ...INIMUM INSTALLATION CLEARANCES FROM COMBUSTIBLE AND NON COMBUSTIBLE MATERIALS FOR ALCOVE OR CLOSET INSTALLATIONS FRONT VIEW SIDE VIEW MODEL 125HX MODEL 125 HX TOP A 12 FRONT B 4 BACK 0 SIDES 4 FLOOR C 12 VENT DIAMETER 5 ...

Page 5: ...control which has been underwater PROPER LOCATION FOR INSTALLING YOUR HEATER Carefully select the location of your new heater For your safety and for proper heater operation you must provide an abundant supply of combustion air and a proper venting Fig 1 Water heater drain plug The heater may still operate even when improperly vented It will however be less efficient and could eventually damage th...

Page 6: ...ng 2000 Btu hr if all air is taken from the outside by horizontal ducts 4000 Btu hr if all air is taken from the outside by direct openings or vertical ducts Or the confined space must be provided with one permanent opening or duct that is within 12 inches of the ceiling of the enclosure This opening must have a minimum free area of one square inch per 3000 Btu hr if all air is taken from the outs...

Page 7: ... is stamped with a number 79 for LPG and 120 for Natural Gas Fig 2 Mounting the Heater WALL STUDS 1 X 4 SPACE BOARD SUPPORT BOARD 13 Fig 3 Incandescent Particle Tray Illustration The incandescent particle tray shipped loose in the carton with the water heater must be attached at the bottom of the water heater front cover at the time of installation Use the screws provided See figure 3 SCREWS INCAN...

Page 8: ...ter heater to a masonry chimney the following connector guidelines must be followed for safe and proper operation An approved gas vent connector must be attached to the top of the water heater and rise vertically at least 12 before entering into an approved gas vent connector elbow Any gas vent section that is greater than 45 degrees from the vertical is considered horizontal If a horizontal vent ...

Page 9: ...the gas lines or malfunction of the supply system the gas valve and regulator must be checked for safe operation Make sure that the regulator vent is protected against blockage When your connections are made check for gas leaks at all joints not just the ones you made Apply some soapy water to all gas fittings and gas valve Soap bubbles are a sign of a leak NOTE Do not apply soap solution to the p...

Page 10: ...l length of piping and then adding 5 ft for every elbow or T to the actual length Use the charts below to determine the pipe diameter necessary to accommodate the BTU demand of the unit If there are more gas drawing appliances on the line size according to the maximum amount of BTU demand Follow boxed numbers for piping just one 125 HX example 3 4 B I Natural Gas pipe for 30 ft will handle 152 000...

Page 11: ...runs as short as possible When facing the heater the cold water inlet will be on the right and the hot water outlet on the left Although water piping throughout the building may be other than copper copper or galvanized piping should be used when connecting to the heaters male NPT flex connectors follow local codes if more stringent Plastics or other PEX type plumbing line materials are not suitab...

Page 12: ...icator light is flashing this is a warning that the water pressure is not enough to ignite the main burner 6 Turn the hot water faucet on to the minimum flow rate required to activate the heater The automatic ignition system first ignites the safety pilot burner which then ignites the main burner in about 4 seconds 7 The green LED indicator is on when the main burner is on 8 The pilot flame will e...

Page 13: ...have yellow flames while others have good flames it is likely that dust lint or spider webs have partially clogged the burner venturis To clean the burners contact a gas service person Mineral Scale Build up The 125 HX heater when operated at lower temperature settings does not accumulate mineral build up If however the heater is used at the higher temperature settings and the water has a high min...

Page 14: ...and component parts must be totally free of dirt In hard water areas mineral deposits can eventually 3 5 years in hard water areas corrode the water valve parts to a point where they will need replacing Any sign of moisture or corrosion at the joint of the water valve and the gas valve is a sign that the water valve components need to be serviced immediately 7 Poor circuit connections at the ECO o...

Page 15: ...is mixing with the hot water between the 125 HX and the outlet Compare water temperature at outlet of the 125 HX hold the 125 HX outlet pipe with your hand and at the tap If these two are very different check for mixing valve or plumbing crossover see NO SPARK AT THE PILOT paragraph 2 5 Parts in water valve are dirty or damaged which will prevent the gas valve from being fully opened Water valve m...

Page 16: ... reduce such hot water temperature in the event of any temperature instability with the use of a temperature balance shower valve refer to shower valve manufactures instructions for internal adjustment setting Adjustments should be made to the hottest setting in the shower valve Additionally the temperature control of the heater can be adjusted to produce a more comfortable hot water temperature S...

Page 17: ...ner manifold gas pressure test nipple 4 Main gas burner 5 Pilot gas tubing 6 LED failure indicator 7 on off switch 8 LED operation indicator 9 Water valve 10 Temperature adjustment selector 11 Gas inlet gas pressure test nipple 12 Hose 3 1 4 10 11 2 9 8 6 7 5 12 6 720 606 804 10 1AL ...

Page 18: ...18 6 720 606 804 Fig 15 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST ...

Page 19: ...7 Pilot electrovalve 8 708 501 249 18 Burner electrovalve 8 708 501 250 19 O ring 8 700 205 023 20 Hydro generator 8 707 406 043 21 Cold water pipe 8 700 705 947 22 Outlet flex hose 8 700 703 139 23 Washer 8 700 103 658 24 Water valve 8 707 002 649 25 Water valve cover 8 705 500 101 26 Diaphragm 8 700 503 053 27 Water inlet filter 8 700 507 001 28 Water valve selector screw 8 708 500 289 29 Volume...

Page 20: ...20 6 720 606 804 Fig 16 Flow chart of 125 HX ...

Page 21: ...rmal use and service within the applicable periods specified below in accordance with the terms of this warranty The CEC replacement will be warranted for the unexpired portion of the original warranty This warranty will be valid only for water heaters in possession of the original purchaser as recorded on the warranty card The Heat Exchanger If the heat exchanger fails within twelve 12 years afte...

Page 22: ...22 6 720 606 804 ...

Page 23: ...23 6 720 606 804 ...

Page 24: ... E T A W D L I U B E R N E E R C S R E T L I F R E T A W T C E P S N I Y L B M E S S A T O L I P T C E P S N I Y L B M E S S A T N E V T C E P S N I R E N R U B N I A M T C E P S N I Replacement Parts available from BBT NORTH AMERICA Bosch Group Bosch Water Heating 340 Mad River Park Waitsfield VT 05673 Phone 800 642 3111 Fax 802 496 6924 www boschhotwater com techsupport boschhotwater com 2006 BB...

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