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GENERAL RULES TO FOLLOW
FOR SAFE OPERATION

1.

You should follow these instructions when you install your

heater. In the United States: The installation must conform
with  local  codes  or,  in  the  absence  of  local  codes,  the
National Fuel Gas Code ANSI Z223.1/NFPA 54.
In  Canada:  The  Installation  should  conform  with  CGA
B149.(1,2) INSTALLATION CODES and /or local installation
codes.

2.

Carefully  plan  where  you  install  the  heater.  Correct

combustion  air  supply  and  flue  pipe  installation  are  very
important. If not installed correctly, fatal accidents can be
caused by lack of air, carbon monoxide poisoning or fire.

3. The  place  where  you  install  the  heater  must  have
enough ventilation. The National Fire Codes do not allow
gas  fired  water  heater  installation  in  bathrooms,
bedrooms or any occupied rooms normally kept closed.
See the section below on locating the heater.

4.

You must install your heater so that the venting complies

with  all  requirements.  See  section  on  Venting  the  Heater,
pages 7 and 8.

5.

The appliance must be disconnected from the gas supply

piping system during any pressure testing at pressures in
excess of 1/2 Psig (3.5 kPa).

The appliance must be isolated from the gas supply piping
during any pressure testing of the gas supply piping system
at  test  pressures  in  excess  of  1/2  Psig  (3.5Kpa).  The
appliance and its gas connection must be leak tested before
placing the appliance in operation.

6.

Keep water heater area clear and free from combustibles

and  flammable  liquids.  Do  not  locate  the  heater  over  any
material that might burn. Do not install heater over carpeting.

7. Correct  gas  pressure

  is  critical  for  the  optimum

operation of this heater (see specifications on page 2 and
chart on page 10). Gas piping must be sized to provide the
required  pressure  at  the  maximum  output  of  the  heater.
Check with your local gas supplier, and see the section on
connecting the gas supply.

8.

Should overheating occur or the gas supply fail to shut

off, turn off the gas supply at the manual gas shut off valve
on the gas line.

9.

Do  not  use  this  appliance  if  any  part  has  been  under

water.  Immediately  call  a  qualified  service  technician  to
inspect the appliance and to replace any part of the control
system and any gas control that has been under water.

10.

When  installed,  the  appliance  must  be  electrically

grounded in accordance with local codes or, in the absence
of local codes, in accordance with the 

National  Electrical

Code

 ANSINFPA 70 and/or the 

CSA 22.1 Electrical Code.

PROPER LOCATION FOR INSTALLING YOUR
HEATER

Carefully  select  the  location  of  your  new  heater.  For  your
safety and for proper heater operation, you must provide an
abundant  supply  of  combustion  air  and  a  proper  venting
installation.

The heater may still operate even when improperly vented.
It will, however, be less efficient and could eventually damage
the heater. It could even result in human sickness or death
due to oxygen deprivation and carbon monoxide poisoning.
Before  installing  the  unit,  be  certain  you  have  the  correct
heater  for  your  type  of  Gas  –  Propane  or  Natural  Gas.
Identification labels are found on the shipping box, and on
the rating plate which is located on the right side panel of
the cover. Also, each burner orifice is stamped with a number
(79 for LPG and 120 for Natural Gas).

Follow the guidelines below:

1. National building codes require that you 

do not install

this appliance in bathrooms, bedrooms, unvented closet
or any occupied rooms normally kept closed.

2. Simultaneous  operation  of  other  appliances  such  as
exhaust fans, ventilation systems, clothes dryers, fireplaces
or wood stoves could create a vacuum effect in your home
which could cause dangerous combustion by-products to
spill back into your home rather than venting to the outside
through  the  flue.  Confirm  that  your  Aquastar  is  venting
properly when all these other appliances are running. See
page 6 to test venting performance.

Do  not  obstruct  the  flow  of  combustion  air  to  the
appliance.

 This appliance is power vented and uses room

air. Note: Electrical power is required to operate the power
exhaust. Proper air supply to the appliance is essential.
If installed near a clothes dryer it is very important that the
dryer  be  properly  vented.  Failure  to  properly  vent  a  dryer
could result in a gradual accumulation of lint on the water
heater fin coils and burners, leading to a dangerous condition
of vent blockage and poor, unsafe combustion.

3. Your hot water lines should be kept short to save energy.
It is always best to have hot water lines insulated.

WARNING: DO NOT INSTALL IN  AN AREA WHERE

IT COULD FREEZE. This heater is neither designed for
nor  approved  for  outside  installation

.  Drain  the  heater

entirely if freezing temperatures are anticipated in area where
heater is installed by disconnecting both the inlet and outlet
water  connections  from  the  heater  (disconnect  the  outlet
flex  line  from  where  it  connects  to  the  copper  heat
exchanger).  Additionally,  remove  the  drain  plug  under  the
water valve. See Fig 1.

Fig. 1 - Water heater drain plug

WARNING:

  Flammable  materials,  gasoline,

pressurized  containers,  or  any  other  items  or  articles  that
are  potentially  fire  hazards  must  NOT  be  placed  on  or
adjacent  to  the  heater.  The  appliance  area  must  be  kept
free  of  all  combustible  materials,  gasoline  and  other
flammable vapors and liquids.

Summary of Contents for AquaStar 125FX LP

Page 1: ...result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable combustible or corrosive vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Close gas valve Open windows Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas...

Page 2: ...r When the hot water faucet is shut off the gas valve automatically closes and the burners turn off followed immediately by the exhaust system Your hot water faucet is an ignition key to turn on the water heater giving you control over your hot water energy use Every time you turn off your hot water faucet the energy consumption for hot water returns to zero FEATURES Electronic Pilot Ignition On O...

Page 3: ...R ALCOVE OR CLOSET INSTALLATIONS FRONT VIEW SIDE VIEW AQUASTAR MODEL 125FX On a combustible wall surface the unit should be mounted away from the wall to provide adequate clearance of the vent pipe See page 5 for instructions TOP A 12 FRONT B 4 BACK 0 SIDES 4 FLOOR C 12 VENT DIAMETER 4 MODEL 125FX ...

Page 4: ...he location of your new heater For your safety and for proper heater operation you must provide an abundant supply of combustion air and a proper venting installation The heater may still operate even when improperly vented It will however be less efficient and could eventually damage the heater It could even result in human sickness or death due to oxygen deprivation and carbon monoxide poisoning...

Page 5: ...pace must be provided with two permanent openings one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure Each opening must have a minimum free area of one square inch per 1000 Btu hr if all air is taken from inside the building 2000 Btu hr if all air is taken from the outside by horizontal ducts 4000 Btu hr if all air is taken from the outside...

Page 6: ...a pair of studs and then the heater should be attached to the support boards See Fig 2 NOTE Additionally the 125FX should be spaced away from any combustible wall surface to provide the necessary clearance that the venting material specifies must be maintained between the vent pipe and a combustible surface See VENTING section Also review the FXHOOD horizontal vent terminator instruction sheet pro...

Page 7: ...45 degrees is considered an elbow Note Single wall pipe should not be used in concealed unoccupied or unheated locations Listed thimbles or collars are necessary to pass through wall partitions If the vent system passes through combustible areas where the vent clearance requirements cannot be maintained it is permissible to chase straight sections of sealed 4 inch single wall vent through 5 inch o...

Page 8: ...to prevent negative air from freezing the Aquastar see Fig 5 for restrictions in location of vent terminal G181_274 Approved Vent Terminal FXHOOD or other approved terminal The FXHOOD is design approved with the Aquastar 125FX and has a built in back draft flapper to prevent negative air from freezing the Aquastar see Fig 5 for restrictions in location of vent terminal 4 single wall venting only U...

Page 9: ...ngs and so that proper clearances are maintained See Fig 5 a The vent terminal shall not be less than 7 feet above a public walkway b The vent terminal shall terminate at least 3 feet above any mechanical air inlet within 10 feet c The vent terminal shall not be within a 6 foot radius from a gas meter or regulator d The vent terminal shall be a minimum of 6 feet from any combustion air inlet e The...

Page 10: ...ulator to the inlet of the Aquastar regulator For semi rigid copper piping 5 8 up to 20 feet and 3 4 up to 50 feet distances For Black Iron piping 1 2 up to 30 feet and 3 4 up to 150 feet distances Flex line tubing is NOT recommended but if used then oversize it THESEFIGURESAREFORAQUASTARSUPPLYONLY ALL OTHER APPLIANCES IN THE BUILDING WILL NEED TO BE INCLUDED IN THE PIPE SIZING National Fuel Gas C...

Page 11: ...ordinary number of fittings GAS LINE SIZING Nominal Iron Length of Black Iron Pipe Feet Pipe Internal Size Diameter inches inches 10 20 30 40 50 60 70 80 90 100 125 150 175 200 1 4 0 364 32 22 18 15 14 12 11 11 10 9 8 8 7 6 3 8 0 493 72 49 40 34 30 27 25 23 22 21 18 17 15 14 1 2 0 622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3 4 0 824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 1 049 520 3...

Page 12: ...is to be used at this joint The flexible hot water outlet line is supplied attached to the heater Be certain there are no loose particles or dirt in the piping Blow out or flush the lines before connecting to the water heater Full port valves should be installed on both the cold water supply and hot water outlet lines to facilitate servicing the heater see Fig 7 For installation on a private well ...

Page 13: ...e heater CAUTION Label all wires prior to disconnection when servicing controls Wiring error can cause improper and dangerous operation Verify proper operation after servicing The AquaStar 125FX requires an electrical power supply from 120VAC 60Hz circuit and must be properly grounded A means for switching off the 120 VAC power supply must be provided The heater is wired as shown in the wiring dia...

Page 14: ...er and an automatic ignition control system 4 Set the ON OFF switch flip down cover plate on front panel strip marked to the position In this position the water heater is ready to use 5 Verify that the power supply to the appliance is turned on To operate the heater set the ON OFF switch to position The switch is located behind the flip down cover plate on the front panel strip To shut down the ga...

Page 15: ...climate areas it might be necessary to set the control all the way clockwise to the right for maximum temperature rise Do not supply the AquaStar 125FX with preheated water For this type of application purchase a solar model 125 B LPS or 125 B NGS If the inlet water temperature to the water heater is very warm the heater can produce temperatures that may be found to be too hot A temperature balanc...

Page 16: ...erature settings and the water has a high mineral content periodic descaling may be necessary The heating coils should be flushed with a descaling solution Consult your dealer or service person TROUBLE SHOOTING see maintenance table Introduction The AquaStar 125FX pilot and burners are ignited by a water flow valve Numerous water related problems can cause this water valve to malfunction such as I...

Page 17: ... pilot light ignites At that point retighten the screw one and a half turns See Fig 14 5 Pilot electrovalve switch may need to be replaced see fig 9 Measure millivoltage at pilot electrovalve see Fig 9 6 Control Box may need to be replaced see fig 9 Check wire connections and test operation of control box see Fig 9 PILOT SPARKS CONTINUOUSLY WITH NO WATER RUNNING 1 Microswitch needs adjustment If n...

Page 18: ... NO SPARK AT THE PILOT White vinegar should be applied first to any corrosion before the loosening of screws HOT WATER TEMPERATURE FLUCTUATES UNIT DEACTIVATED 1 Unbalanced pressure in waterlines The added restriction caused by the Aquastar in the hot water system can result in uneven pressures between the cold and the hot In such cases when mixing cold water at the tap the lower hot water pressure...

Page 19: ...19 6 720 606 601 ...

Page 20: ...20 6 720 606 601 ...

Page 21: ...as pressure test nipple 4 Main gas burner 5 Pilot gas tubing 6 Gas valve 7 electric control box 8 Power cord 9 on off switch 10 Temperature adjustment selector 11 Microswitch 12 Gas inlet gas pressure test nipple 13 Exhaust Fan 14 Flexible hot outlet 5 11 1 4 9 10 12 2 6 8 7 13 3 14 6 720 606 601 12 1AL ...

Page 22: ...22 6 720 606 601 Fig 16 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST ...

Page 23: ...21 NG 16 Diaphragm switch 8 708 504 049 LPG 17 Pilot electrovalve 8 708 501 249 18 Burner electrovalve 8 708 501 250 19 Cold water pipe 8 700 705 627 20 Exhaust fan assembly 8 707 204 023 21 Exhaust fan cable 8 704 401 168 22 Outlet flex hose 8 700 703 139 23 Washer 8 700 103 658 24 Water valve 8 707 006 361 25 Water valve cover 8 705 500 101 26 Diaphragm 8 700 503 092 27 Water inlet filter 8 700 ...

Page 24: ...24 6 720 606 601 Fig 17 Flow chart of Aquastar 125 FX ...

Page 25: ...e replacement part s CEC will provide ground service delivery for these parts Expedited or upgraded shipping will be charged to the customer Service labor costs This warranty does not cover any labor costs associated with service removal or re installation of part s All such costs must be borne by the Purchaser Additionally this warranty does not cover any labor costs associated with service remov...

Page 26: ...de Cacia 3801 856 Aveiro PORTUGAL 5 1 e g a p e e s E L B A T E C N A N E T N I A M R A E Y Y R E V E S R A E Y 2 Y R E V E S R A E Y 5 3 Y R E V E E V L A V R E T A W E T A C I R B U L E V L A V R E T A W D L I U B E R N E E R C S R E T L I F R E T A W T C E P S N I Y L B M E S S A T O L I P T C E P S N I Y L B M E S S A T N E V T C E P S N I R E N R U B N I A M T C E P S N I Recycled paper 2004 ...

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