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BORLA PERFORMANCE INDUSTRIES 

500 Borla Drive 

Johnson City TN, 37604-7523 

805-986-8600 

DOCUMENT PART NUMBER 

A-35805    Rev. B 

INSTALLATION INSTRUCTIONS 

Volkswagen Golf GTI 

PAGE 

3  of  4 

Caution!!! Never work on a hot exhaust system. Serious injury in the form of burns can result If the vehicle 
has  been in  use and  the  exhaust system is  hot,  allow  vehicle to  cool  for  at least 1  hour. Always  wear  eye 
protection when working under any vehicle. 

 
Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new 
Borla Performance Exhaust System. 
 
Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift. Once this has been 
done, you may begin the removal of your old exhaust system from your vehicle. 
 
Note:  Before removing  the original  exhaust  system  from  your  vehicle,  please  compare  the parts you  have 
received with the bill of materials provided on the previous page to assure that you have all the parts neces-
sary for the installation of your new Borla Performance Exhaust System. 

Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally 
to all exhaust fasteners and allowing a significant period of time for the chemical to lubri-
cate the threads before attempting to disassemble. 

 
 
 

Original Exhaust System Removal 

 

 
 
 

1.  Loosen the (2) clamp bolts as shown (13mm) and slide clamp to-

wards front of vehicle. 

(

See Fig.1)  

2.  Using a muffler stand or an additional person to hold the muffler 

assembly up into position, slide the (5) hangars out of the rubber iso-
lators and remove the system from the rear. (See Fig. 2) Keep the 
hardware for use during the installation of your new exhaust system. 

3.  Exhaust system removed. (See Fig. 3) 

 

 

Summary of Contents for 140597

Page 1: ...ow It is the responsibility of the purchaser to follow all installation instruction guidelines and safety procedures supplied with your Borla Performance Exhaust System Borla Performance Industries assumes no responsibility for damages occurring from misuse abuse improper installation improper operation lack of responsible care or all previously stated reasons resulting from incompatibility with o...

Page 2: ...ENT PART NUMBER A 35805 Rev B INSTALLATION INSTRUCTIONS Volkswagen Golf GTI PAGE 2 of 4 140597 Minimum Required Tool List TOOLS 1 3 8 Drive Ratchet 2 3 8 Drive Extension 3 3 13mm Socket 4 15 mm Socket 5 16mm Socket 5 Pry Bar SHOP SUPPLIES 1 Spray Lubricant Borla Performance Bill of Materials ...

Page 3: ...ehicle Note Before removing the original exhaust system from your vehicle please compare the parts you have received with the bill of materials provided on the previous page to assure that you have all the parts neces sary for the installation of your new Borla Performance Exhaust System Note With a used vehicle we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasten...

Page 4: ...ssible to tighten later Do not tighten these bolts 2 Place a 2 50 Accuseal clamp over the Muffler Assembly and insert into the Front Pipe Insert hanger into rubber isolators 3 Place the 2 50 Accuseal clamp over the Y Pipe Assembly and insert inlet into the Muffler Assembly Insert hanger into rubber isolators See Fig 4 4 Place a 2 00 Accuseal clamp over the L H Tail Pipe Assembly and insert inlet i...

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