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Installation and Commissioning 

 

The  unit  must  be  installed  by  a  competent  person,  on  a  firm  level  surface  capable  of  supporting  the 
weight of the machine when the bath is filled, and all connections made. Please ensure that the unit is 

positioned at least 100mm from any other surfaces, as it is important that the ventilation openings in the 
machine are not blocked and allow the free movement of air for both the carbonator & non-carbonator 

version. Inadequate ventilation will shorten the life of the fridge system. 

 

Locate a container beneath the bath overflow to prevent any water spillage as ice is formed in the bath, 
and fill the bath with cold water until it comes out of the overflow. 

For the EXL95H/96H Carbonator Deck  

 

 

Turn off the soda recirc pump and disable the can fill circuit by means of the 2 switches located on the 
front of the unit. 

Important: Great care

 

must be taken on commissioning the machine when power 

is applied to the unit. 

Power may now be applied to the machine to allow the fridge to form an ice bank 

while the rest of the system is installed. 

 

Connect  the  water  inlet  to  a  potable  water  supply,  connect  the  soda  recirc  lines  to  the  bulkhead 
connectors, and then connect the CO2 inlet but do not turn on just yet. 

 

 

Turn on the water supply and turn on the can fill circuit (black switch). Allow the can to carb can to fill 
with water. The can fill pump will switch off once the can is full, this should take between 5-10 seconds.

 

Installation & Commissioning 

Summary of Contents for EXL95H

Page 1: ...1 Product Manual EXL95H 96H Chiller Cooler Carbonator 3B7961 OR ...

Page 2: ... to incorporate up to 6 syrup cooling coils The wiring schematics included in the following pages reflect this modularity Safety The EXL95H 96H models use a R290 Care 40 Propane refrigerant Below are some safety points which the end user must adopt to mitigate the risk of unsafe conditions arising Service must only be carried out by a suitably qualified refrigeration engineer The unit must be isol...

Page 3: ... 59Kg Refrigerant R290 105g EXL95H EXL96HX 55Kg R290 80g EXL96H EXL96HC 65Kg Rated Current EXL95HX 3 1A Wet Weight EXL95HX 81 5Kg EXL95HC 4 0A EXL95HC 91 5Kg EXL96HX 4 9A EXL96HX 87 5Kg EXL96HC 6 0A EXL96HC 97 5Kg Fuse Rating 10A Supply 230Vac 50Hz CO2 Pressure 4 bar Rated Input EXL95HX 690W Climatic Class N EXL95HC 848W Nominal ice bank 9kg EXL96HX 935W Potable water inlet pressure 1 bar min EXL9...

Page 4: ...615 Carbonator Deck GPR10 15 Pump CMD 1A6672 Carbonator Deck Mag Drive Pump XRV 1A6591 Non Carbonator Deck Rotary Vane Pump X 1A6614 Non Carbonator Deck GPR10 15 Pump XMD 1A6673 Non Carbonator Deck Mag Drive Pump Y Control Type Z 1A6543 DFx Digital Control A 1A6544 Eliwell Digital Control B 1A6545 EXL95H Mechanical Control 1A6712 EXL96H Mechanical Control Z Coils 0 1A6671 0 Coil Pack 6 1A6670 6 Co...

Page 5: ...th with cold water until it comes out of the overflow For the EXL95H 96H Carbonator Deck Turn off the soda recirc pump and disable the can fill circuit by means of the 2 switches located on the front of the unit Important Great caremust be taken on commissioning the machine when power is applied to the unit Power may now be applied to the machine to allow the fridge to form an ice bank while the r...

Page 6: ...m the circuit will tend to be pumped back to the can so it is suggested that this be vented regularly while the circuit is being primed Optimum carbonation will only be achieved once the fridge has achieved normal working temperature and there is ice present in the bath It is also advisable to initially pull off approx 1ltr 2litres of carbonated water per dispense point to allow the carbonated wat...

Page 7: ...7 Schematics EXL95H Base Wiring 1 2 3 4 5 6 G Y BR COMPRESSOR FAN OR GLYCOL PUMP BU BU BU BR WH WH WH BU BU CONTROL MODULE IEC TO DECK 1 2 3 GN YE YE BK RD LED INDICATOR CARBONATOR CA ...

Page 8: ...8 Schematics EXL96H Base Wiring 1 2 3 4 5 6 G Y BR COMPRESSOR FAN OR GLYCOL PUMP BU BU BU BR WH WH WH BU BU CONTROL MODULE IEC TO DECK 1 2 3 GN YE YE BK RD LED INDICATOR CARBONATOR C ...

Page 9: ...9 Schematics EXL95H 96H GPR10 15 Pump Carb Deck Wiring ...

Page 10: ...10 Schematics EXL95H 96H RV Mag Drive Pump Carb Deck Wiring ...

Page 11: ...11 Schematics EXL95H 96H GRP10 15 Non Carb Deck Wiring ...

Page 12: ...12 Schematics EXL95H 96H RV MAG Drive Non Carb Deck Wiring ...

Page 13: ...13 Schematics Module wiring ...

Page 14: ...14 Schematics EXL95H 96H Carb Deck Water Circuit ...

Page 15: ...15 Schematics EXL95H 96H Non Carb Deck Water Circuit ...

Page 16: ...16 Fault Finding EXL95H 96H Carb Deck ...

Page 17: ...17 Fault Finding EXL95H 96H Non Carb Deck ...

Page 18: ...oda recirc pump RV Motor Only 1A5368 Soda recirc pump RV Pump Head Only 1A5907 Soda recirc pump Mag Drive 3B7844 3 Water Inlet Solenoid 3B3641 4 Can fill pump motor only 3B3136 5 Can fill pump head assembly 3B6321 6 Agitator 3B3333 1 2 3 6 5 4 Replacement Parts EXL95H 96H Carb Deck ...

Page 19: ... 1A6677 Soda recirc pump RV Motor Only 1A5368 Soda recirc pump RV Pump Head Only 1A5907 Soda recirc pump Mag Drive 3B7844 2 Agitator 3B3333 Replacement Parts EXL65H Carb Deck 1 2 Replacement Parts EXL55H Non Carb Deck Replacement Parts EXL95H 96H Non Carb Deck ...

Page 20: ...Item No Description Part No 1 Condenser Fan Motor CPART0045S Control Modules Mechanical Thermostat Eliwell Control Eliwell 1 5m Probe DFx Control 1A6636 3B3472 3B4341 1A5625 1 Replacement Parts EXL95H Base ...

Page 21: ...Transformer 1A5662 N A Heat dump fan motor complete HDU301 1A5742 N A Heat dump fan motor only 3B4830 N A Heat dump cartridge assembly HDU301 1A5630 Control Modules Mechanical Thermostat Eliwell Control Eliwell 1 5m Probe DFx Control 1A6636 3B3472 3B4341 1A5625 1 Replacement Parts EXL96H Base 2 3 ...

Page 22: ...must be transported in an upright position As with all refrigeration systems irreparable damage can be caused by laying the unit on its side or even transporting upside down Where the unit is transported by a carrier the carton should always be marked in a conspicuous manner the correct upright position in which it must be handled If a unit has been transported incorrectly it should be placed in t...

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Page 24: ...24 Booth Dispensers Ltd Moor Park Avenue Blackpool Lancashire FY2 0LZ UK 44 1253 501800 ...

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