BoonDocker Control Box Operation Instructions Manual Download Page 3

 

 

There are five fuel (psi) screens. These screens allow the user to make fueling adjustments for boost. 
Each of the fuel screens are labeled with that screens corresponding RPM in the lower left hand corner 
of the display and has four adjustment points 0, 33, 66, and 99. These adjustment points represent a 
given throttle position (TPS) percentage, 0% being no throttle and 99% being full throttle. The adjustable 
two digit numbers below each TPS value represents the amount of fuel that will be added to the given 
RPM and TPS range. The values set in these psi screens will adjust fueling according to the 
corresponding RPM and TPS ranges while automatically factoring in boost pressure. Each of the RPM 
ranges blend into each other as demonstrated in the RPM figure below. Each TPS range blends to the 
previous and next adjustment point as demonstrated in the TPS figure below.  

To make adjustments, use the left and right arrow buttons to position the →(cursor) next to the 
appropriate TPS value and use the up and down buttons to increase or decrease the fuel value.  
To advance to the next screen press the SEL button. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

psi  → 

0     33     66     99

 

6000   08   18   11   00  

psi  → 

0     33     66     99

 

4300   05   05   00   00  

psi  → 

0     33     66     99

 

7500   16   16   22   18  

psi  → 

0     33     66     99

 

8700   14   22   35   40  

psi  → 

0     33     66     99

 

10K    19   35   40   45  

Note:

 

The adjustable values displayed are only samples, intended to illustrate the manner in 

which these values will affect the blending in each region.

  

TPS 

66 

99 

33 

Adjustable Values 

05 

10 

07 

11 

RPM 

5500 

4300 

7500 

6700 

8200 

05 

07 

10 

11 

12 

Applied (TPS) Values 

Summary of Contents for Control Box

Page 1: ...rrow Button Select SEL Button Right Arrow Button Up Button Down Button Push any button to advance from the Start Up Screen to the Main Menu Use the arrow buttons to move the cursor up down left or right Once the cursor is next the desired menu item press the SEL button to advance to that screen MAIN FUEL Stats MENU Xtra 5 0 SEL KX450F Turbo 5B2iBD2m 17 0 ...

Page 2: ...resents the amount of fuel that will be added or subtracted to the given RPM and TPS range Each of the RPM ranges blend into each other and taper off to zero as demonstrated in the RPM figure below Each TPS range blends to the previous and next adjustment point as demonstrated in the TPS figure below To make adjustments use the left and right arrow buttons to position the cursor next to the approp...

Page 3: ...n boost pressure Each of the RPM ranges blend into each other as demonstrated in the RPM figure below Each TPS range blends to the previous and next adjustment point as demonstrated in the TPS figure below To make adjustments use the left and right arrow buttons to position the cursor next to the appropriate TPS value and use the up and down buttons to increase or decrease the fuel value To advanc...

Page 4: ...rottle position should be advanced before the ACEL is activated The value set below SN will determine the sensitivity 01 being the most sensitive and 10 being the least sensitive 00 being on all of the time Amount AL AH The set amount determines the amount of fuel that will be added or subtracted when the ACEL is activated The value set below AL will determine the amount of fuel that will be added...

Page 5: ...tion LO being the first third MD being the middle third and HI being the last third of the throttle range Note Btn cannot be set to TUN to access this screen The PSI or RPM parameter can be turned on or off using the up and down arrow buttons with the cursor positioned next to the OFF ON below PSI or RPM When the PSI Xtra is ON fuel will be added or subtracted only when the boost pressure is less ...

Page 6: ...forming test Tune TUN When set to TUN the auxiliary button can be used to momentarily add or subtract fuel through the stock injectors The amount of fuel added or subtracted is determined by the value set below FUEL when Btn is set to TUN Tune Note The Tune feature can only function when the Xtra fuel adjustments are not engaged Btn must be set to tune to access this adjustment See page 5 for more...

Page 7: ...et to CAP in the Xtra menu a capture series can be started with the engine running by pushing the auxiliary button When the button is pushed the capture feature is armed when the button is released a statistics screen will be recorded every 7 engine cycles and can be reviewed in the Cp screens Note The left arrow button can be used a capture button if an auxiliary button is not present Maximum MAX...

Page 8: ... set the Boondocker control box will automatically adjust boost for changes in atmospheric pressure such as changes in elevation Note The minimum achievable boost pressure will be dependent on the waste gate actuator Button Btn The value set below Btn is the amount of boost that can be momentarily added by pushing the auxiliary button when Btn is set to HP in the Xtra menu see page 6 for more deta...

Page 9: ... hose to the air box or charge tube fitting see the figure below Connect the right angle port of the solenoid with a 3 16 hose to the wastegate actuator Attach a short length of hose to the third port and point it downward so that it won t get water in it This is the actuator vent hose Attach the solenoid so that it is supported Use small zip ties to secure the hoses to the ports ...

Reviews: