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4  

08/06

 

 

 

 

1.3

 

Transport and storage 

 

 

 

Transport and storage are to be done appropriate in the original packing. Store the

units only in dry rooms, which are protected against dust and moisture and are sub-

jected to little temperature deviations only. Observe the climatic conditions according

to standard EN 50178 and to the information on the label of the original packing. The 
duration of storage without connection to the admissible reference voltage may not 

exceed one year. 

 

 

 

1.4

 

Handling and positioning 

 

 

 

Warning!  Damaged or destroyed components may not be put into operation be-

cause they may be a health hazard. 

 

The frequency inverters are to be used according to the documentation, the directives 

and the standards. Handle carefully and avoid mechanical overload. Do not bend the

components or change the isolation distances. Do not touch electronic components or
contacts. The devices contain construction elements with a risk of electrostatic, which 

can easily be damaged by improper handling. Any use of damaged or destroyed com-

ponents shall be considered as a non-compliance with the applicable standards. Do 

not remove any warning signs from the device. 

 

 

 

1.5

 

Electrical connection 

 

 

 

 

Warning!  Before any assembly or connection work, de-energize the frequency in-

verter. Make sure that the frequency inverter is de-energized. 

Do not touch the sockets, because the capacitors may still be charged.  

Comply with the information given in the operating instructions and on

the frequency inverter label. 

 

 

 While 

working on the frequency inverters, obey the applicable standards BGV A2 (VBG

4), VDE 0100 and other national directives. Comply with the information in the docu-

mentation on electrical installation and the relevant directives. Responsibility for com-

pliance with and examination of the limit values of the EMC product standard EN 

61800-3 for variable-speed electrical drive mechanisms is with the manufacturer of 

the industrial plant or machine. 

The documentation contains information on installation correct for EMC. The cables
connected to the frequency inverters may not be subjected to an isolation test with a 

high test voltage without previous circuit measures. 

 

 

 

1.6

 

Operation information 

 

 

 

 

Warning!  Before commissioning and the start of the intended operation, attach all

the covers and check the sockets. Check additional monitoring and pro-
tective devices pursuant to EN 60204 and the safety directives applicable 

in each case (e.g. Working Machines Act, Accident Prevention Directives

etc.). 

No connection work may be performed, while the system is in operation. 

 

 

 

1.7

 

Maintenance and service 

 

 

 

 

Warning!  Unauthorized opening and improper interventions can lead to physical 

injury or damage to property. Repairs on the frequency inverters may

only be done by the manufacturer or persons authorized by the latter. 

 

Summary of Contents for EM-RES-02

Page 1: ...AND UTOMATION OLUTIONS A S I P NDUSTRY ROCESS ACTIVE and ACTIVE Cube Expansion Module EM RES 02 GB Frequency Inverter 230 V 400 V...

Page 2: ...uctions describe the mechanical installation and use of devices which differ from those described in the brief instructions and the operating instruc tions The documentation and additional information...

Page 3: ...ets 9 4 Control inputs and outputs 10 4 1 Analog input EM S1INA 10 4 1 1 General 10 4 1 2 Configuration voltage current input 10 4 1 3 Characteristic 11 4 1 4 Operation modes 11 4 1 4 1 Examples 12 4...

Page 4: ...vers improper use wrong installation or operation there is the risk of serious damage to persons or property To avoid the damage only qualified staff may carry out the transport installation setup or...

Page 5: ...rter is de energized Do not touch the sockets because the capacitors may still be charged Comply with the information given in the operating instructions and on the frequency inverter label While work...

Page 6: ...nsion module is supported from device series ACU and as from software version 4 1 0 of device series ACT The EM RES 02 module extends the functionality of the frequency inverters of the ACT and ACU de...

Page 7: ...urther information refer to the operating instructions of the frequency inverter Danger All connection sockets where dangerous voltage levels may be present e g motor connection sockets mains sockets...

Page 8: ...module becomes accessible 1 Caution The EM RES 02 expansion module 2 is pre fitted in a housing Do NOT touch the PCB visible on the back as modules may be damaged Plug the EM RES 02 expansion module 2...

Page 9: ...been discharged 3 3 1 Circuit diagram 6 X410A X410B 5 6 7 5 EM RFOUT B EM RFOUT A 7 3 1 2 4 B B C EM S1INA A D GND EM RFOUT R EM RFOUT R EM RFOUT B EM RES SIN 4 EM RES REF EM RES REF 3 1 2 EM RES SIN...

Page 10: ...field signal lines cable for connecting the resolver The line screen is to be connected to PE on a plane at both ends Socket X410A Ter Description 1 Resolver field signal EM RES REF 2 Resolver field...

Page 11: ...age source 476 actual percentage source can be selected via the parameter Actual percentage source 478 in configura tion x11 or limit value sources can be selected via the parameters 734 737 4 1 2 Con...

Page 12: ...s controlled according to the analog control signal X Y1 X1 X X1 X2 Y1 Y2 Y Attention Monitoring of the analog input signal via the parameter Error Warning Behavior 563 demands a check of the characte...

Page 13: ...teristic points Characteristic point 1 X1 70 00 10 V 7 00 V Y1 50 00 50 00 Hz 25 00 Hz Characteristic point 2 X2 80 00 10 V 8 00 V Y2 85 00 50 00 Hz 42 50 Hz Tolerance band X 2 00 10 V 0 20 V X2 80 Y2...

Page 14: ...0 X value parameter X point stic characteri Characteristic point 1 X1 70 00 100 00 20 00 20 00 10 V 7 60 V Y1 50 00 50 00 Hz 25 00 Hz Characteristic point 2 X2 80 00 100 00 20 00 20 00 10 V 8 40 V Y2...

Page 15: ...input signal is mapped to the freely configurable characteristic The maxi mum admissible setting range of the drive mechanism is to be set according to the configuration selected via the frequency lim...

Page 16: ...10V 20mA 10V 20mA X2 Y2 pos max value neg max value Without tolerance band X1 Y1 10V 20mA 10V X2 Y2 pos max value Tolerance band neg max value With tolerance band The Minimum Frequency 418 or the Min...

Page 17: ...stops freely The monitoring of the analog input signal is active independent of the release of the frequency inverter according to the operation mode selected In operation mode 2 the drive mechanism...

Page 18: ...ink from the socket of the ana log input to socket X210B 5 reference output 10 V of the frequency inverter Select operation mode 2 Adjustment 10 V 20 mA 4 1 9 Filter time constant The time constant of...

Page 19: ...ES X410A 6 COS 4 2 1 Offset In order to enable the start of a synchronous machine the absolute position of the rotor must be known This information is required in order to actuate the stator wind ings...

Page 20: ...at there are no excessive currents of the offset is set incorrectly Turn motor shaft manually Check the sense of rotation of the resolver via the ac tual value of parameter Frequency Speed Sensor 2 21...

Page 21: ...eference value and start the motor If the motor does not start despite the phase exchange Increase the parameter value for Offset 382 by 90 divided by the no of mo tor pole pairs If the motor still do...

Page 22: ...connection of the available reference sources as a function of the installed hardware Operation mode Function 2 EM S1INA absolute value Reference source is the analog input EM S1INA 4 MFI1A EM S1INA...

Page 23: ...RFOUT emulates a speed sensor The repetition frequency output delivers the frequency signal of the resolver as a simulation of an incremental speed sensor with reference signal The number of division...

Page 24: ...sor 2 Hz 0 0 999 99 4 4 220 Speed speed sensor 2 rpm 0 60000 4 4 Actual values of the frequency inverter 253 Analog input EM S1INA 100 100 4 4 5 2 Parameter menu PARA Resolver No Description Unit Sett...

Page 25: ...lver signal for inter ferences 22 Resolver counting error Check resolver signal for interferences 23 Resolver pole pair number is invalid The ratio of the no of pole pairs to the no of resolver pole p...

Page 26: ...r kb lint T u 2 Hungary Tel 36 23 50 11 50 Fax 36 23 50 11 59 www agisys hu info agisys com INDIA BONFIGLIOLI TRANSMISSIONS PVT Ltd PLOT AC7 AC11 Sidco Industrial Estate Thirumudivakkam Chennai 600 04...

Page 27: ...w w w b o n f i g l i o l i c o m I P NDUSTRY ROCESS AND UTOMATION OLUTIONS A S ACTIVE and ACTIVE Cube COD VEC 225 R2...

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