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BONFIGLIOLI Active Cube, Applications Manual

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BONFIGLIOLI Active Cube Applications Manual Download Page 13

Application Manual Electronic Gear

11

09/08

09/08 

Application Manual Electronic Gear 

11

Configuration 415, sensorless field-oriented control with electronic gear

and position control 

Configuration 415 extends the sensorless field-oriented control of Configuration 410 

by the functions of the electronic gear and a position controller.

Configuration 515, field-oriented control of a synchronous machine with

electronic gear and position control 

Configuration 515 includes the sensorless field-oriented control of a synchronous ma-

chine and the functions of the electronic gear and a position controller.

Configuration 516, field-oriented control of a synchronous machine with

electronic gear and index control 
Configuration 516 includes the sensorless field-oriented control of a synchronous ma-

chine and the functions of the electronic gear and an index controller.

Summary of Contents for Active Cube

Page 1: ...ACTIVE CUBE Application manual Electronic gear Position control and index control ...

Page 2: ......

Page 3: ...wide range of additional functions are described in detail Application Manual The Application Manual contains additional information facilitating the installation and commissioning of the frequency inverter i e information on the different issues relat ing to the specific application realized by the frequency inverter Installation Instructions Complementing the Quick Start Guide and the Operating ...

Page 4: ...4 Electronic Gear 12 4 1 Scope of Functions 12 4 2 Operation Modes of Electronic Gear 13 4 3 Gear Factor 13 4 3 1 Setting a Fixed Gear Factor 13 4 3 2 Setting a Variable Gear Factor 14 4 4 Offset Switches 15 4 5 Reference value and actual value input 16 4 6 Position Control 17 4 7 Index Control 19 4 7 1 Scope sources 21 4 8 Actual Values 21 4 9 Adjustment Options 22 4 9 1 Frequency Inverter as Mas...

Page 5: ...not be liable for any damage injuries or costs which may be caused by the aforementioned reasons Warning The specifications and instructions contained in the documentation must be complied with strictly during installation and commissioning Only qual ified staff who has read and understood the documentation is allowed to carry out installation or commissioning work or to operate the devices The sa...

Page 6: ...ed in any kind of work at the device must have read the instructions carefully and understood them before starting the work 1 3 Transport and Storage The frequency inverters must be transported and stored in an appropriate way Dur ing transport and storage the devices must remain in their original packaging The units may only be stored in dry rooms which are protected against dust and moisture and...

Page 7: ...rs may not be subjected to high voltage insulation tests unless appropriate circuitry measures are taken before 1 6 Information on Use Warning The frequency inverter may be connected to power supply every 60 s Consider this for a jog operation of a mains contactor For commissioning or after an emergency stop a non recurrent direct restart is permissible After a failure and restoration of the power...

Page 8: ... and functions in the different configurations According to the requirements of the applica tion the other functions can be assigned to the control terminals Configuration 115 sensorless control with electronic gear and position control S7IND S1OUT MFO1A 10 V 4 mA MFI1A GND 10 V 1 2 3 4 5 6 7 X210A 20 V 180 mA GND 20 V S1IND S2IND S3IND S4IND S5IND S6IND X210B 1 2 3 4 5 6 7 M V A B STOA STOB Contr...

Page 9: ...sage X210B 4 Analog signal of actual frequency X210B 5 Supply voltage 10V X210B 6 Index controller release X210B 7 Ground 10 V Configuration 215 field oriented control with electronic gear and position control S7IND S1OUT MFO1A 10 V 4 mA MFI1A GND 10 V 1 2 3 4 5 6 7 X210A 20 V 180 mA GND 20 V S1IND S2IND S3IND S4IND S5IND S6IND X210B 1 2 3 4 5 6 7 M V A B STOA GND STOB Control terminal X210A X210A...

Page 10: ... 7 Ground 10 V Note In this configuration generally only the simple or double evaluation of a track of a speed sensor is performed This is to be considered during the parameterization Configuration 415 sensorless field oriented control with elec tronic gear and position control S7IND S1OUT MFO1A 10 V 4 mA MFI1A GND 10 V 1 2 3 4 5 6 7 X210A 20 V 180 mA GND 20 V S1IND S2IND S3IND S4IND S5IND S6IND X...

Page 11: ...peration of a synchronous machine an expansion module for evaluating a resolver is required This functionality is available with the modules of the EM RES series Configuration 516 field oriented control of a synchronous machine with electronic gear and index control S7IND S1OUT MFO1A 10 V 4 mA MFI1D GND 10 V 1 2 3 4 5 6 7 X210A 20 V 180 mA GND 20 V S1IND S2IND S3IND S4IND S5IND S6IND X210B 1 2 3 4...

Page 12: ...ed below These contain the function of the electronic gear with position control or with index control Note The guided commissioning contains the function for parameter identifi cation The parameters are determined by way of measurement and set accordingly In the case of higher requirements as regards the accuracy of the speed torque control you should carry out the guided commissioning procedure ...

Page 13: ...ler Configuration 515 field oriented control of a synchronous machine with electronic gear and position control Configuration 515 includes the sensorless field oriented control of a synchronous ma chine and the functions of the electronic gear and a position controller Configuration 516 field oriented control of a synchronous machine with electronic gear and index control Configuration 516 include...

Page 14: ...a freely configur able digital and analog signal sources through the percentage reference channel 4 1 Scope of Functions Electronic gear Reference value via repetition frequency input speed sensor 1 input speed sen sor 2 input of an expansion module EM ENC EM IO or via System Bus Gear factor numerator and denominator can be set separately Gear factor can be scaled during the operation Offset frequ...

Page 15: ... of the gear factor is scaled via the Reference Percentage Source 476 3 Denominator Analog Denominator Like operation mode 1 but the denominator of the gear factor is scaled via the Reference Percentage Source 476 11 Fixed with position controller Like operation mode 1 Additionally the relative angle position which the Slave drive is to have in relation to the Master is controlled The gear factor ...

Page 16: ...g the gear factor via the reference percentage source X ReferencePercentage Value 229 0 100 Analog Factor Max 687 Analog Factor Min 688 ReferencePercentage Source 476 ReferencePercentage Value 229 Gear Factor Numerator 685 Gear Factor Denominator686 1 ReferenceRampFrequency 283 Repetition frequency input 252 Gear Factor Operation Mode 689 2 Numerator 3 Denominator Example In an application a Slave...

Page 17: ...Factor Min 0 8 688 4 4 Offset Switches Via the parameters Offset Switch 1 132 and Offset Switch 2 133 you can select addi tional fixed frequencies which are added to the reference frequency Digital signals at the control inputs or internal logic signals can be assigned to the parameters The function is activated by these signals Note While one of the offset switches is activated in operation mode ...

Page 18: ...nfiguration Reference value input Actual value input 515 516 Speed sensor 1 1 or Repetition frequency input Resolver input 1 1 Factory setting Additional Note for Configuration 116 and 216 The factory setting Speed sensor 1 is only set to track A 2 Parameterisation of the repetition frequency input is not possible if an expansion module EM ENC 01 is connected Use speed sensor 1 input or speed sens...

Page 19: ...ntroller is specified via the repetition frequency input or the speed sensor input of the slave or via the System Bus To enable position control operation mode 11 fixed with position control must be selected for parameter Operation Mode 689 If an XPI file x15 is loaded to the software VPlus e g swc215 xpi for the configura tion 215 you can adjust parameter Position Reference Value 147 to the refer...

Page 20: ...mple the drive has a deviation of 36 000 i e 100 revolutions from the reference value the limitation of the position error must be set to values greater than or equal to 36 000 if the drive is to catch up on this deviation from the reference value again However the Slave does not try to catch up on values exceeding the Lim position deviation 697 Parameter Settings No Description Min Max Fact sett ...

Page 21: ...running of transport conveyors The transported material is conveyed from one conveyor to the next and taken along by cams which serve as reference marks The position of the reference marks is de tected by sensors which supply the index signals for controlling the synchronous op eration The Slave drive is accelerated or decelerated depending on the time difference between the index signals from the...

Page 22: ...mum percentage value of the output signal of the controller can be adjusted via parameter Limit 593 thus the dynamism of the controller can be influenced Parameter Settings No Description Min Max Fact sett 591 Amplification 0 0 100 0 1 0 592 Integral Time 0 0 ms 60 000 ms 1000 ms 593 Limit 0 00 200 00 10 00 Parameters Master Index Divider 594 and Slave Index Divider 595 enable index control at dif...

Page 23: ...mit 597 692 Index Contr Warning Period Index signal period too short 4 7 1 Scope sources For the VPlus Scope function two dedicated sources are available 693 Master Index 694 Slave Index These sources will display the inputs at the two corresponding digital inputs Index Signal Master S2IND and Index Signal Slave S3IND 4 8 Actual Values Via parameter Repetition Frequency Input 252 you can display t...

Page 24: ...lave frequency inverter as a repetition frequency input If a frequency inverter is the Master the repetition frequency output of the Master frequency inverter or of an ex pansion module is used Note Connect the inverter according to the instructions and connection diagrams in chapter Control Inputs and Output 4 9 1 Frequency Inverter as Master If a frequency inverter is configured as Master of the...

Page 25: ...nverter as Slave For the function of the electronic gear via the repetition frequency the following set tings examples can be made at the frequency inverter of the Slave drive If not done yet after the commissioning select one of the configurations with electronic gear for parameter Configuration 30 e g Configuration 215 speed controlled field oriented control with electronic gear Depending on the...

Page 26: ... synchronous acceleration and deceleration of the drives set the values of the Slave slightly higher than the values of the Master These in creased values are to ensure that the Slave drive can follow the Master drive in dynamic operation cases For a synchronous start of the Master drive and the Slave drive set the Minimum Frequency 418 of the Slave to 0 in order to prevent a premature start of th...

Page 27: ...peed controlled field oriented control 420 Acceleration Clockwise 5 Hz s 421 Deceleration Clockwise 5 Hz s 490 Operation Mode of speed sensor 1 4 Quadruple Evaluation 491 Division marks of speed sensor 1 Division marks of the master speed sensor 550 Operation Mode 3 Repetition Frequency 555 Repetition Freq Operation 3 Freq Speed Sensor 1 556 Division Marks of Multifunctional output 1 1024 760 Oper...

Page 28: ...se operation S3IND Start anticlockwise operation S4IND Speed sensor 1 track B S5IND Speed sensor 1 track A S6IND Motor thermal contact X210B 1 2 3 4 5 6 7 M A B ACU Master in configuration 210 ACU Slave in configuration 215 Expansion module EM ENC 02 Expansion module EM ENC 01 6 X410A 5 V 200 mA X410B 5 6 7 5 EM RFOUT B EM RFOUT A 7 3 1 GND 5 V 2 4 EM S1INA GND CAN High CAN Low EM RFOUT B EM ENC B...

Page 29: ...Reference Frequency 81 Freq Speed Sensor 2 147 Position Reference Value 83 Position Speed Sensor 2 148 Position Actual Value 82 Position Speed Sensor 1 420 Acceleration Clockwise 10 Hz s 421 Deceleration Clockwise 10 Hz s 490 Operation Mode of speed sensor 1 4 Quadruple Evaluation 491 Division marks of speed sensor 1 Division marks of the slave speed sen sor 493 Operation Mode of speed sensor 2 4 ...

Page 30: ...tion of rotation via track signals A and B One signal edge is evaluated per division mark 2 Double Evaluation Two channel speed sensor with recognition of direction of rotation via track signals A and B Two signal edges are evaluated per division mark 4 Quadruple Evaluation Two channel speed sensor with recognition of direction of rotation via track signals A and B Four signal edges are evaluated ...

Page 31: ...select a configuration for parameter Configu ration 30 e g Configuration 210 speed controlled field oriented control for speed control of the Master drive with speed sensor feedback Depending on the application another configuration can be selected too If a configuration with speed sensor feedback is selected check if the speed sen sor monitoring is switched on Speed sensor monitoring is activated...

Page 32: ...htly higher than the values of the Master These in creased values are to ensure that the Slave drive can follow the Master drive in dynamic operation cases Assign a RxPDO source for the repetition frequency received to parameter El Gear Reference Frequency 125 e g source 708 RxPDO1 Long1 Note The parameter El Gear Reference Frequency 125 is only available if the file for a configuration with elect...

Page 33: ...ed in the configuration files to be loaded e g swc215 xpi Slave Select operation mode 11 fixed with position control for parameter Operation Mode 689 Assign a RxPDO source for the repetition frequency received to parameter El Gear Reference Frequency 125 e g source 708 RxPDO1 Long1 Assign a RxPDO source for the position value received to parameter Position Ref erence Value 147 e g source 714 RxPDO...

Page 34: ...ilable in the four data sets This parameter cannot be written in the operation of the frequency inverter This parameter is available after loading of a configuration file e g swc215 xpi 6 1 Actual Value Menu VAL Actual Values of the Frequency Inverter No Description Unit Display range Chapter 217 Freq Speed Sensor 1 Hz 0 00 999 99 4 8 219 Freq Speed Sensor 2 Hz 0 00 999 99 4 8 252 Repetition Frequ...

Page 35: ... 999 99 999 99 4 4 Speed Sensor Simulation 498 Operation mode Selection 5 1 499 Division marks 1 8192 5 1 Index controller 591 Amplification 0 0 100 0 4 7 592 Integral Time ms 0 0 60 000 4 7 593 Limit 0 00 200 00 4 7 594 Master Index Divider 1 65 535 4 7 595 Slave Index Divider 1 65 535 4 7 596 Offset 50 00 50 00 4 7 597 Warning Level 0 00 50 00 4 7 598 Operation Mode Selection 4 7 Electronic Gear...

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Page 40: ...eno Bologna Italy tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com VEC 551 R1 Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry mobile machinery and renewable energy applications since 1956 ...

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