BONFIGLIOLI Active ACT 201-05 Brief Manual Download Page 1

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www.bonfiglioli.com

Bonfiglioli Riduttori S.p.A.

Via Giovanni XXIII, 7/A
40012 Lippo di Calderara di Reno
Bologna, Italy

tel: +39 051 647 3111
fax: +39 051 647 3126
[email protected]
www.bonfiglioli.com

VEC 210 R1

ACTIVE

Brief manual
Frequency Inverter 230 V / 400 V
0.55 kW ... 30.0 kW

Bonfiglioli has been designing and developing innovative
and reliable power transmission and control solutions
for industry, mobile machinery and renewable energy
applications since 1956.

Summary of Contents for Active ACT 201-05

Page 1: ...ACTIVE Brief manual Frequency Inverter 230 V 400 V 0 55 kW 30 0 kW...

Page 2: ......

Page 3: ...e range of additional functions are described in detail Application Manual The Application Manual contains additional information facilitating the installation and commissioning of the frequency inver...

Page 4: ...er 400 V 5 5 to 15 0 kW 12 3 4 Frequency Inverter 400 V 18 5 up to 30 kW 13 3 5 Operation diagrams 14 4 Mechanical Installation 15 4 1 Frequency Inverter 0 55 to 4 0 kW 16 4 2 Frequency Inverter 5 5 t...

Page 5: ...the Frequency Inverter 39 7 1 Switching on Mains Voltage 39 7 2 Setup Using the Control Unit 39 7 2 1 Configuration 40 7 2 2 Data Set 40 7 2 3 Motor Type 40 7 2 4 Machine Data 41 7 2 5 Plausibility ch...

Page 6: ...nships The manufacturer s obligations are exclusively specified in the relevant purchase contract This contract also contains all and any warranty regulations which may apply to the relevant scope of...

Page 7: ...vice must have read the instructions carefully and understood them before starting the work 1 3 Transport and Storage The frequency inverters must be transported and stored in an appropriate way Durin...

Page 8: ...ion tests unless appropriate circuitry measures are taken before Otherwise the frequency inverter may be damaged 1 6 Information on Use Warning The frequency inverter may be connected to power supply...

Page 9: ...verter B Terminal strip X1 Phoenix ZEC 1 5 ST7 5 Plug in terminals for mains connection and DC linking C Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output D Standard fix...

Page 10: ...fixtures with fixing bolts M4x20 M4x60 for vertical assembly D Brief Instructions and manuals on CD E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control s...

Page 11: ...fixtures with fixing bolts M4x20 M4x70 for vertical assembly D Brief Instructions and manuals on CD E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control...

Page 12: ...of protection IP20 EN60529 Terminals A mm 2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 43 53 73 84 115 170 Coolant temperature Tn C 0 40 3K3...

Page 13: ...IP20 EN60529 Terminals A mm 2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 40 46 58 68 68 87 115 130 Coolant temperature Tn C 0 40 3K3 DIN IEC...

Page 14: ...ree of protection IP20 EN60529 Terminals A mm2 0 2 6 0 2 16 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 145 200 225 240 310 Coolant temperature Tn C 0...

Page 15: ...hanical Dimensions HxWxD mm 250x200x290 Weight approx m kg 8 Degree of protection IP20 EN60529 Terminals A mm2 up to 25 Form of assembly vertical Environmental conditions Energy dissipation 2 kHz swit...

Page 16: ...00 Power reduction Derating 5 1000 m above sea level h 4000 m max max coolant temperature 3 3 C 1000 m above sea level Mounting altitude in m above sea level Mounting altitude in m above sea level Out...

Page 17: ...s are allowed to work on the devices Warning During assembly make sure that no foreign particles e g filings dust wires screws tools can get inside the frequency inverter Otherwise there is the risk o...

Page 18: ...ting the long side of the fixing plate in the heat sink and screwing it to the mounting plate The dimensions of the device and the installation dimensions are those of the standard device without opti...

Page 19: ...4x20 Assembly is done by screwing the two fixing brackets to the heat sink of the frequency inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted u...

Page 20: ...ttom fixing with screws M4x70 Assembly is done by screwing the two fixing brackets to the heat sink of the frequency inverter and the assembly panel The frequency inverters are provided with fixing br...

Page 21: ...ection must correspond to the recommended cross section of the wire Connection conditions The frequency inverter is suited for connection to the public or industrial supply mains according to the tech...

Page 22: ...ed to the same mains potential or a common direct voltage source Cables longer than 300 mm are to be shielded The shield must be connected to the mounting panel on both sides C Control Connection The...

Page 23: ...4 V PLC compatible C Digital input S2IND S6IND Digital signal response time approx 16 ms Umax 30 V 10 mA at 24 V PLC com patible frequency signal 0 30 V 10 mA at 24 V fmax 150 kHz D Digital output S1O...

Page 24: ...anteed if terminal X1 is plugged in Danger Switch off power supply before connecting or disconnecting the keyed plug in terminal X1 Dangerous voltage may be present at the mains terminals and the DC t...

Page 25: ...minutes until the DC link capacitors have discharged before starting the work The unit may only be connected with the power supply switched off Make sure that the frequency inverter is discharged Main...

Page 26: ...les The shield is to be connected to PE potential properly i e with good conductivity on both sides The control mains and motor lines must be kept physically separate from one another The user must co...

Page 27: ...the motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have di...

Page 28: ...from power supply Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit The unit may only be connected with the power supply switched off Make sure tha...

Page 29: ...sistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit The unit...

Page 30: ...rting to work at the unit The unit may only be connected with the power supply switched off Make sure that the frequency inverter is discharged Caution The brake resistor must be equipped with a tempe...

Page 31: ...ings of the standard connections in the relevant Configuration 30 as well as the software parameters to be set up Caution Switch off power supply before connecting or disconnecting the keyed control i...

Page 32: ...short circuit proof frequency signal 0 24 V Imax 40 mA fmax 150 kHz 5 Reference output 10 V Imax 4 mA 6 Multi function input MFI1 analog signal resolution 12 Bit 0 10 V Ri 70 k 0 20 mA Ri 500 digital...

Page 33: ...wide range of standard applications The motor speed is set according to the selected ratio of the reference frequency to the necessary voltage Control terminal X210A X210A 1 Supply voltage 20V X210A 2...

Page 34: ...A 1 Supply voltage 20V X210A 2 Ground 20 V X210A 3 Controller release error acknowl edgment X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set change over 1...

Page 35: ...nly be connected with the power supply switched off Make sure that the frequency inverter is discharged Hardware modules A Control Unit KP500 Connection of the optional control unit KP500 or an interf...

Page 36: ...function or resetting the parameter value FUN Used for switching over the key function access to special functions Display B Three digit 7 segment display to show the parameter number C One digit 7 se...

Page 37: ...nt value unit and the active data record C During commissioning operation and error analysis it is possible to monitor each actual value parameter specifically Some of the actual value parameters are...

Page 38: ...and the active data set If settings are edited in data set 0 the parameter values are changed in the four data sets C Use the arrow keys to adjust the parameter value or to select an operation mode Th...

Page 39: ...unit may only be connected with the power supply switched off Verify that the frequency inverter is de energized When the RUN key was pressed the drive was in operation already The CTRL menu branch ca...

Page 40: ...is saved as the JOG Frequency 489 Release the FUN key to stop the drive The display returns to the previous function Pot or int Key functions ENT Reversal of the direction of rotation independent of t...

Page 41: ...t for the application Note The guided commissioning contains the function for parameter identifi cation The parameters are determined by way of measurement and set accordingly In the case of higher re...

Page 42: ...f several 3 phase motors is possible to a limited extent only 7 2 2 Data Set Data set change over enables the selection of one of four data sets for storing parameter settings The default setting dS0...

Page 43: ...ted Voltage 0 17 UFUN 2 UFUN UFUN 371 Rated Current 0 01 IFUN 10 o IFUN IFUN 372 Rated Speed 96 min 1 60 000 min 1 nN 374 Rated Cosinus Phi 0 01 1 00 cos N 375 Rated Frequency 10 00 Hz 1000 00 Hz 50 0...

Page 44: ...The calculated slip for an asynchronous motor is in the limit range Check the values entered for parameters Rated Speed 372 and Rated Frequency 375 If an error message is displayed the rated values mu...

Page 45: ...e parameter identification feature of the frequency inverter requires the presence of a signal at digital input S1IND for release of the power unit Warning Verify that the keyed control inputs and out...

Page 46: ...tacts for corrosion After completion or during the parameter identification error messages may be displayed Depending on the error code the following instructions should be followed and the measures i...

Page 47: ...increase in the DC link voltage during regenerative operation and or during the braking process 7 2 7 2 Set points at multi functional input The multi functional input MFI1 can be parameterized for a...

Page 48: ...it The unit may only be connected with the power supply switched off Make sure that the frequency inverter is de energized To check if the reference value and the actual direction of rotation of the d...

Page 49: ...e is acknowledged alternative to signal at digital input S1IND 4444 Activate factory settings Setting 123 Acknowledge fault message Motor type 369 Setting of connected motor or transformer The verific...

Page 50: ...he output frequency is changed after a start stop or brake command or when the reference value is changed Setting 0 00 Hz s 9999 99 Hz s Operation Mode 452 for multi function input the set point at in...

Page 51: ...4 5 5 VDE 0100 Part 227 and the national regulations Make sure that automatic startup does not result in any dangerous situation 0 switched off control signal at S1IND S2IND or S3IND Setting 1 automat...

Page 52: ...hine model and the current load point Display 0 00 min 1 60000 min 1 Actual Frequency 241 the current output frequency of the frequency inverter or actual frequency of the drive calculated from the ma...

Page 53: ...flashes WARN flashes Ready for operation current Warning 269 off flashes FAULT flashes Last Error 310 of the frequency inverter off on FAULT Last Error 310 acknowledge error 9 2 Warning message The co...

Page 54: ...ault check motor and wiring 05 Asymmetric motor current check motor and wiring 06 Motor phase current too high check motor and wiring F05 07 Message from phase monitoring check motor and wiring DC lin...

Page 55: ......

Page 56: ...no Bologna Italy tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com VEC 210 R1 Bonfiglioli has been designing and developing innovative and reliable power transmis...

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