BONAIRE 1200C Installation Operation & Maintenance Download Page 16

I

NSTALLATION

,

 

O

PERATION 

&

 

M

AINTENANCE

 

 

 

 

Commissioning

COMMISSIONING 

W

ATER 

L

EVELS

 

  Turn water on to unit and allow the reservoir to fill.  The water should be 65mm to 

70mm from the bottom of the tank. 

  If a dump valve is fitted, turn the pump (or dump circuit) on to activate the solenoid.  

Water pressure will be applied to the dump valve plunger via the black pressure pipe, 
cause it to close allowing the reservoir to fill.   

Note:   the dump valve has minimum and maximum operational pressures of 100 kPa 

to 1000kPa.  Where pressures are below 100 kPa, the dump valve may not 
close and the reservoir will not fill. 

   Adjust float valve arm as required to set the water level (65 – 70mm). 

  Fit Louvre panels and check for even wetting of the filter medium 

B

LEED

-

OFF 

R

ATE

 

  All evaporative air conditioners need some 

water bleed-off to prevent build-up of mineral 
deposits in the system.  The correct setting of 
the bleed rate will ultimately govern the life of 
the unit. 

  Recommended bleed rates should be set at 

approximately 5 litres per hour per 1000 litres 
of air. Increased water hardness will require a 
higher bleed rate and increased maintenance. 

  It is recommended to plumb the bleed off hose 

through the overflow fitting and the bleed-off 
away to a downpipe in situations where the 
discharge may cause unsightly stains. 

  To control the bleed-off rate rotate the bleed 

dial clockwise for more water and anti-
clockwise for less water. 

NOTE:  It is the responsibility of the installer to set a correct bleed rate to suit 
local conditions. 

  If a dump valve is fitted and is set up for regular timed dumping periods during 

operation, the bleed may not need to be set subject to water quality. 

  If a dump valve is fitted and is only to be used for the purpose of a dry sump when not 

in use, the bleed rate will have to be set for normal operation. 

D

ISTRIBUTION 

F

LOW

 

Generally the flow rate to the water distributors will be set to full.  However there will be 
some circumstances where water carry-over may occur.  To stop water carry over where 
there appears to be an excess of water on the filters, adjust the outer knob of the Dialflo 
to clockwise to reduce the amount of water to the filters. 

Note:    Hold the bleed knob while adjusting the distribution flow, as this may go 

out of adjustment when turning the distribution flow knob. 

 

Page 16 

Summary of Contents for 1200C

Page 1: ...er of this air conditioner Please keep this important manual in a safe place It is the owner s responsibility to ensure that regular servicing as per the Bonaire Evaporative Air Conditioner service recording planner is carried out Failure to complete and record the periodic service work as outlined will void all guarantees beyond statutory and legal requirements ...

Page 2: ...____________________ 11 ELECTRICAL CONNECTIONS ____________________________________________ 12 Wiring Connections______________________________________________________ 12 Wiring Important Notes _________________________________________________ 12 Wiring Diagram_________________________________________________________ 13 COMMISSIONING_____________________________________________________ 16 Water Le...

Page 3: ...tallation techniques of both the product and the ducting Climate Technologies will provide technical assistance and training to the dealer installer Ongoing training and professional development for staff and contractors is the responsibility of the dealer Legal Statutory obligations It is the dealer installer responsibility to comply with all codes statutory and legal requirements state and counc...

Page 4: ...nd property Installation of the air conditioner must conform to local electrical water supply and environmental codes rules and regulations and to applicable National Standards LOCATION AND ORIENTATION Check the proposed unit location first to ensure that it is structurally capable of supporting the weight of the unit A level stand is required which must be capable of supporting the operating weig...

Page 5: ...INSTALLATION OPERATION MAINTENANCE Unit Installation DUCT CONNECTION DETAILS B18 B23 36 ...

Page 6: ...ering specifications for the building 3 An insulator should be installed between the unit base and stand to eliminate and possible reaction between the metal stand and the aluminium chassis 4 Always ensure the unit is level 5 Allow adequate access around the unit for maintenance Provision must be made for access to electricity water supply and drains High roofs need to be provided with permanent a...

Page 7: ... and airflows must be calculated by a qualified air conditioning consultant or contractor in accordance with normal good ducting practices Discharge duct design critical to the air performance of the product See diagram below Where flexible ductwork is used all bends must have a minimum radius of 1 5 times the diameter All joins must be taped airtight The last bend to each ceiling register must be...

Page 8: ...INSTALLATION OPERATION MAINTENANCE Water Connections WATER CONNECTIONS UNIT BASE LAYOUT B18 B23 ...

Page 9: ...INSTALLATION OPERATION MAINTENANCE Water Connections B33 B36 ...

Page 10: ... Ensure the copper inlet pipe is secured to prevent movement of the float valve The supply pipe should be 12mm copper pipe or similar approved A turn ball isolating valve must be installed on the supply pipe near the unit for ease of maintenance Do not use duo or non return valves of any kind including stop taps with jumper washer NOTE Non return type valves can have and effect on the operation of...

Page 11: ...onnect the 240V solenoid transformer leads in parallel with the pump terminations Or Connect to a timed delay independent circuit supplied by the installer The tank in the unit will only fill once power has been applied to the solenoid valve transformer via the pump or an alternate dump timing circuit The water pressure through the black tube then closes the dump valve Drain The combination drain ...

Page 12: ...h your electrical system voltage Check that there will not be excessive voltage drop which will cause the unit to run inefficiently or even cause motor burn out 5 of the motor nameplate voltage is usually acceptable by motor manufacturers Prior to completing the installation an electrician must check that the air conditioner is operating correctly and that the fan is rotating in the correct direct...

Page 13: ...INSTALLATION OPERATION MAINTENANCE Electrical Connections WIRING DIAGRAM Single Phase B18 B23 Single Phase B33 Page 13 ...

Page 14: ...INSTALLATION OPERATION MAINTENANCE Electrical Connections Three Phase B36 Page 14 ...

Page 15: ...INSTALLATION OPERATION MAINTENANCE Electrical Connections Variable Speed Single Phase B18 B23 Page 15 ...

Page 16: ...ater hardness will require a higher bleed rate and increased maintenance It is recommended to plumb the bleed off hose through the overflow fitting and the bleed off away to a downpipe in situations where the discharge may cause unsightly stains To control the bleed off rate rotate the bleed dial clockwise for more water and anti clockwise for less water NOTE It is the responsibility of the instal...

Page 17: ...ting plate value o For systems with high statics and non standard drive check motor current Where required review pulley requirements relative to the system static Where variable pitch pulleys are fitted adjust accordingly o For systems with minimal static eg straight dropper and plenums check motor current A smaller motor pulley to standard may be required CONTROLS Check all control functions are...

Page 18: ...ctly when unit turns off The fan deck is correctly located and the fan blade spins freely The mains and control wiring are complete and the circuit breaker is turned ON The fan operates correctly on all speeds Water distribution is even with the filter pads fitted and the air conditioner operating pump and fan All Controller functions for the appliance operate Fan motor current draw Ductwork and g...

Page 19: ...st provisions there must be some kind of mechanical ventilation installed such as an exhaust fan which can extract approximately 80 of the air that the air conditioner is discharging Never allow conditioned air to exhaust into a closed space it must always be allowed to exhaust to the outside When deciding on an exhaust point using doors windows or louvred vents always keep the opening options clo...

Page 20: ... the switch on the control panel inside the building then switch unit ON It is recommended to start the unit on LOW speed and then switch to HIGH if required At times when the outside humidity is very high you may feel more comfortable using ventilation system only For ventilation system only turn the COOL switch off and run the fan only The fan speed can be selected as described above Follow the ...

Page 21: ... Conditions to warranty Subject to the exclusions noted Climate Technologies warrant the product for the period as prescribed in the table following this statement to be free from Inherent defects in materials and workmanship for functional and structural components This product is only valid if the product is operated in accordance with the manufacturers instructions The appliance must not be mod...

Page 22: ...wind rain lighting floods etc along with power spiking and brownouts are not considered defective material or workmanship and as such are not considered warranty No responsibility will be accepted for outside elements such as pests animals pets and vermin that may cause damage to the unit Harsh environmental situations such as salt air that may cause cabinet damage rusting can not be considered wa...

Page 23: ...cal connections These may differ from state to state Please attach your proof of purchase here Your receipt is your warranty and will be required to validate any warranty DEALER PRODUCT INFORMATION Dealer Retailer Dealer Address Dealer Phone Number Unit Model Number Serial No Date Installed Installed by Date Commissioned Commissioned by Signature PERIODS OF WARRANTY YEARS BY PRODUCT AND APPLICATIO...

Page 24: ... of manufacture the statutory warranty will apply to electrically functioning components only All other components being cabinets louvres filters etc will not be covered by warranty WARRANTY ON REPLACEMENT PARTS Parts replaced under warranty are warranted for the balance of the original warranty period SERVICE CENTRES Only qualified service personnel should conduct any service work carried out on ...

Page 25: ...Fan turning backwards Re connect motor for correct rotation Fan running too slowly Check motor amps If below nameplate amperage re adjust motor pulley sheave to increase fan speed Inadequate Cooling Belt slipping Tighten belt by re adjusting position of motor Replace belt if worn Circuit breaker tripped or fuse blown Reset circuit breaker or broken fuse Check circuit breaker size correct Loose ele...

Page 26: ...lt In some cases it may be necessary to replace belt Check the pulley alignment Noisy air conditioner Inadequately sized ducts or grilles Increase size or add additional ducts or grilles Continuous overflow of water Float valve adjustment incorrect Adjust float valve Loose water tubing connections Tighten all connections Break in water tubing Too much water from the pump Replace any cracked or bro...

Page 27: ... cooling performance Use only Climate Technologies genuine replacement filters The manufacturer is not responsible for the performance of the air conditioner when alternative components are used Note Filter pads are a consumable and are therefore not covered by warranty 5 Flush and clean the reservoir 6 Check the water level and reset the float arm setting if required 7 Check the pump has free ope...

Page 28: ...Manufactured by Climate Technologies ABN 13 001 418 042 www climatetechnologies com au P N 1 M00 05 915 E ...

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