BOMBARDIER Safari 377 1988 Operator'S Manual Download | Manualshive

Page: 17 / 58

background image

«
...
15
16
17
18
19
...
»

Summary of Contents for Safari 377 1988

Page 1: ...If operators manual 377 377E 503 2 d Li on _ _____ _ ________ _ 414 6240 00 ...

Page 2: ... of Bombardier Inc BOMBARDIER INC VALCOURT QUEBEC ALPINE FORMULA SAFARI CANADA JOE 2LO BLIZZARD FUTURA SKANDIC IH I BOMBARDIER GRAND PRIX SPECIAL SKI DOO CARRY BOOSE MIRAGE SONIC CITATION MOTO SKI SPIRIT ELAN NORDIK STRATOS Servici ELITE NUVIK T NT ESCAPADE OLYMPIQUE TUNDRA EVEREST ROTAX Litho d in Canada Trademarks of Bombardier Inc All rights reserved Bombardier Inc ...

Page 3: ... this manual WARNING Maintenance proce dures and tightening torques must be strictly adhered to never attempt repairs unless the appropriate tools are available The information and components system descriptions contained in this manual are correct at time of publication Bombardier Inc however maintains a policy of con tinuous improvement of its products with out imposing upon itself any obligatio...

Page 4: ...s not designed to be operated on public streets road or highways In most States and Provinces it is considered an illegal operation Installation of other than standard equipment including ski spreaders bumpers pack racks etc could se verely affect the stability and safety of your vehicle Avoid adding on ac cessories that alter the basic vehicle configuration The snowmobile engine can be stop ped b...

Page 5: ...efore riding emergency starting 16 LUBRICATION Frequency steering mechanism drive axle slide suspension chaincase oil level oil injection system driven pulley 18 MAINTENANCE Maintenance chart belt guard removal drive belt removal and installation drive belt condition new drive belt brake condition brake adjustment spark plugs battery suspension condition stopper strap condition suspension adjustme...

Page 6: ...sferable to subsequent owner s for remainder of warranty period from original date of delivery 5 EXCLUSIONS ARE NOT WARRANTED Normal wear on all items such as but not limited to drive belts bulbs slider shoes runners on skis spark plugs Replacement parts and or accessories which are not genuine BOMBARDIER parts and or accessories Damage resulting from installation of parts other than genuine BOMBA...

Page 7: ...s on how long an implied warranty lasts so the above limitation may not apply Neither the distributor the selling dealer nor any other person has been authorized to make any affirmation representation or warranty other than those contained in this warranty and if made such affirmation represen tation or warranty shall not be enforceable against BOMBARDIER or any other person Some states or provinc...

Page 8: ... customer warranty registration card is presented 0 Where can I find information on the lubrication and maintenance of my snow mobile A In this Operator Manual provided with the vehicle at the time of delivery 0 Will the entire warranty be void or cancelled if I do not operate or maintain my new snowmobile exactly as specified in the Operator s Manual A The warranty of the new snowmobile cannot be...

Page 9: ...this manual should be completed and sent to Bombardier Inc 0 How can I receive the best owner assistance A The satisfaction and goodwill of the owners of Bombardier products are of primary concern to your authorized dealer and Bombardier Inc Normally any problems that arise in connection with the sales transaction or the operation of your snowmobtfe wtJI be handled by your Dealers Sales or Service...

Page 10: ...Newfoundland A2H 6J3 1709 634 3533 Newfoudland Labrador HUDSON S BAY CO LTD 165 Hymus Blvd Pointe Claire Quebec H9R 1G2 1514 630 5279 North West Territories Franklin District Keewatin 8 AMERICAN DISTRIBUTORS BOMBARDIER CORPORATION All States excluding Alaska SERVICE OFFICES East Main Street Road Malone New York 12953 1518 483 4411 Technical office 1506 386 6117 Eastern Region 4505 West Superior St...

Page 11: ...your snowmobile in the event of theft TYPICAL A021000001 Vehicle serial number meaning 0000 00000 Model no Vehicle no A000000013 Track serial number A009005002 1988 Safari 377 377E 503 have 3625 3626 and 3627 as model number re spectively 0 NOTE We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company It will surely help in the ev...

Page 12: ...agement of the trans mission When released engine speed returns automatically to idle 10 K Speedometer F A c I H p 0 L Electric Fuel Level Gauge optional on some models M Injection Oil Level Pilot Lamp red N High Beam Pilot Lamp blue 0 Tank Cap Fuel Gauge Tank Cap some models P Hood Opening Q Retractable Head amp Lever B Brake Lever Located on the left side of handlebar When compressed the brake i...

Page 13: ...START position and hold Return key to ON position immedi ately when engine has started To stop engine turn key to OFF position rCAUTION Holding key in START Y position when engine has started could damage starter mechanism D Light Switch Electric starting To illuminate headlamp and taillight pull switch knob Ignition switch must be turned to ON position E Headlamp Dimmer Switch The dimmer switch a...

Page 14: ...he source of malfunction should be deter mined and corrected before restarting engine H Rewind Starter Handle Auto rewind type located on right hand side of vehicle To engage mechanism pull handle I Primer Pull and push button 2 3 times to ac tivate primer The primer should always be used for cold engine starts After en gine is warm however it is not necessary to use primer when starting 12 J Adju...

Page 15: ...n fully tighten Fuel Gauge Tank Cap Safari 503 Unscrew fuel tank cap and withdraw dip stick to check fuel level WARNING Remove fuel tank cap slowly Fuel may be under pres sure and spray may cause fire and in juries WARNING Never use a lit match or open flame to check fuel level P Hood Opening Pull down the latches to unlock the hood from the anchors 0 NOTE Always lift hood gently up until stopped ...

Page 16: ...se adapter b A007007005 Hair pin WARNING When towing a sled or trailer always ensure to lock the hook with the hair pin 0 NOTE For convenience a carry boose adapter is supplied in the tool box Trailers of sleds towed behind a snow mobile should always be loaded in a way to obtain the lowest possible center of gravity Use a rigid tow bar when pul ling a tow sled behind your snowmobile When your are...

Page 17: ...ine break in 500 ml 18 imp oz of BLIZZARD OIL P N 496 0135 00 or the same quan tity of Bombardier Injection oil should be added to fuel for the first full fuel tank filling 1IIIF CAUTION Remove and clean T spark plugs after engine break in Belt A new drive belt requires a break in period of 25 km 15 miles 10 Hour Inspection As with any precision piece of mechanical equipment we suggest that after ...

Page 18: ...ent runner condition Handlebar bolts retorque to 26 N m 19 lbf ft Pulley alignment and drive belt condition Track condition tension and alignment Lubrication steering suspension drive axle etc Electrical wiring tighten all loose bolts nuts and linkage Operation of lighting system HI I LO beam brake light etc test operation of emergency cut out switch and tether switch Battery electrolyte level ele...

Page 19: ...op up the gas tank before placing the vehi cle in a warm area At certain tempera tures gasoline will expand and over flow Always wipe off any gasoline spil lage from the snowmobile Recommended Oil Use Bombardier Snowmobile Injection Oil PIN 496 0133 00 1 liter available from the authorized dealer This type of oil will flow at temperatures as low as minus 40 C 40 F If Bombardier Snowmobile Injectio...

Page 20: ...omponents are checked and functioning properly STARTING PROCEDURE _____ Test throttle control lever operation Check that the emergency cut out switch is in the ON position AOl 7006004 tON Upper position before starting engine Ensure the tether cut out cap is in posi tion and that the cord is attached to the clothing Activate the primer 2 or 3 times 18 0 NOTE The use of the primer is not necessary ...

Page 21: ...ncy cut out switch and tether switch Restart en gine WARNING If engine does not shutoff when applying the emer gency cut out switch and or when pull ing the tether cut out cap stop the en gine by turning off the ignition key Do not operate the vehicle further see your authorized dealer Allow the engine to warm before oper ating at full throttle Emergency Starting Should the rewind starter rope fra...

Page 22: ...htly around drive pulley 0 NOTE The spark plug socket can be used as an emergency starter grip A019003001 A003003016 Starter clip 20 WARNING Do not wind starting rope around your hand Hold rope by the handle only A007003030 Start engine as per usual manual starting WARNING When starting the ve hicle in an emergency situation by the drive pulley do not reinstall the belt guard ...

Page 23: ...it tings grease until grease appears at joints Always use low temperature grease P N 413 7061 00 WARNING Only perform such pro cedures as detailed in this manual It is recommended that dealer assis tance be periodically obtained on other components systems not covered in this manual Unless otherwise speci fied engine should be turned OFF for all lubrication and maintenance proce dures Steering Mec...

Page 24: ...front rear arms at grease fit tings until grease appears at joints Use low temperature grease only 22 TYPICAL A000005003 Chaincase Oil Level Using the spark plug socket remove the filler cap then using a rigid wire as a dip stick check oil level The oil level on the dipstick should be 50 65 mm 2 to 2 1 2 Refill as required using Bombar dier chaincase oil P N 413 8019 00 250 ml 9 oz A009003011 0 NO...

Page 25: ...ot over fill Driven Pulley Remove pulley guard and slip off drive belt Open the driven pulley push and twist sliding half Thoroughly clean the driven pulley shaft Apply a light film of low temperature grease on the shaft Always wipe off surplus 0 NOTE Activate the sliding half sev eral times to distribute lubricant over full length of shaft Be careful that lu bricant does not get on inner halves o...

Page 26: ...NING Only perform such procedures as detailed in this manual It is recommended that dealer assistance be periodically obtained on other components systems not covered in this this manual Unless otherwise specified engine should be turned OFF for all lubrication and maintenance pro cedures E E E 0 0 0 Q I 0 roo Cl a O c i E 2 E N E B roM g 2 Ca O s t o cOlO Q o N ON ceo a 0 0 NOTE The ten hour insp...

Page 27: ...s faire demarrer le moteur lorsque Ia cour roie d entrafnement n est pas en place 1 Deposer le garde courroie 2 Deverrouiller et soulever le support de Ia poulie menee 3 Soulever le support de Ia poulie menee A003003004 I 3 Ouvrir Ia poulie menee en tournant et en poussant Ia demi poulie coulissante Ia maintenir ouverte A007003020 4 Faire glisser Ia courroie par dessus le rebord superieur de Ia de...

Page 28: ...qu elle n est pas fendillee effilee ou usee de fa c on anormale usure inegale usure d un seul cote crampons manquants materiau fendille t usure anormale de Ia courroie peut provenir d un mauvais alignement des poulies d un regime excessif alors que Ia chenille est gelee de demarrages rapides sans rechauffement prealable d une poulie couverte d ebarbures d huile sur Ia courroie ou d une courroie de...

Page 29: ...f not do not tamper with the brake contact the dealer approx A008006002 Spark Plugs Disconnect the spark plug wires and re move the spark plugs Check the condition of the plugs A brownish tip reflects ideal conditions Carburetor adjustments spark plug heat range etc are correct A black insulator tip indicates fouling caused by carburetor idle speed mix ture and or high speed mixture too rich incor...

Page 30: ...contact with electrolyte W CAUTION Prior to charging the T battery always remove it from the vehicle to prevent electrolyte spillage W CAUTION Be careful not to ground T positive terminal with the chassis Always disconnect black negative cable first WARNING Gases given off by a battery being charged are highly explosive Always charge in a well ven tilated area Keep battery away from cigarettes or ...

Page 31: ...the skis At the highest position the weight is trans ferred from the skis to the track The rear adjuster blocks should be adjusted to suit the driver s preference 0 NOTE For deep snow condition or hill climbing it is recommended to place the front adjuster blocks on the lowest position and set stopper strap to the shortest position W CAUTION Always turn the left T side adjuster blocks in a clockwi...

Page 32: ...77E For normal use locate bolt through 2nd hole and its corresponding hole B HOLE CORRESPONDING NUMBER HOLE 1 A 2 B 3 C 1 hole 30 __________________________ Safari 503 For normal use insert bolt through strap holes as shown Torque to 10 N m 189 lbf inl r 1 hole 5th hole A021005002 WARNING Always torque the nut to 10 N m 89 lbf in Track Condition Lift the rear of the vehicle and support it off the ...

Page 33: ...e stresses on suspension components If necessary to adjust loosen the rear idler wheel retaining screw and the adjuster bolt lock nut then loosen or tighten the adjuster bolts located on the inner side of the rear idler wheels If correct ten sion is unattainable contact an authorized dealer Retaining screw loosen A009005005 Adjuster bolt 0 NOTE Track tension and alignment are inter related Do not ...

Page 34: ... Safari 377 377E Inspect the Dura on bushing condition by checking the free play of the sliding half pulley This is achieved by restraining the inner half and checking if the sliding half moves in the direction of the arrows more than 3 mm 1 8 If so contact the dealer A007003004 Mark reference point on both halves Maximum free play 3 mm 1 8 WARNING The drive pulley should be inspected by an author...

Page 35: ...on no 5 6950 R PM Positions three 3 and five 5 allow the engine to run below or above it s power peak Reducing vehicle performance 0 NOTE One must bear in mind that the purpose of these calibration screws is to maintain the engine R PM at it s peak power a lower or upper speed will actually result in less vehicle per formance The point of maximum power in the 1988 Safari 503 occurs at about 6750 R...

Page 36: ...e the front of the skis manually to eliminate all slack from the steering mechanism 3 mm 1 8 toe out 1 A009006004 34 If adjustment is required Loosen the lock nuts of the longest tie rod Turn the tie rod manually until the skis are properly aligned Firmly retighten the lock nuts The handlebar should also be horizon tal when the skis are pointed toward the front To adjust Loosen the lock nuts of th...

Page 37: ...d A002002009 A Air Screw Adjustment Completely close the air screw until a slight seating resistance is felt then back off screw as follows Safari 377 377E 1 112 turn Safari 503 1 turn B Idle Speed Adjustment Turn the idle speed screw clockwise until it contacts the throttle slide then continue turning two 2 additional turns This will provide a preliminary idle speed setting Start engine and allow...

Page 38: ...mp can result in serious engine damage 1IIIF CAUTION The carburetor must T be adjusted before adjusting the oil injection pump Make sure idle speed es 1800 2000 R P M To check adjustment Eliminate the throt tle cable free play by pressing the throttle lever until a slight resistance is felt then hold in place The aligning marks on the pump casting and lever must align per fectly If not contact an ...

Page 39: ...ne Light beam center 25 mm 11 A002004007 To adjust remove the four 4 caps turn upper or lower adjusting screws to ob tain desired beam position Bulb Replacement If the headlamp bulb is burnt tilt hood unplug the connector from the headlamp Remove the rubber boot and unfasten bulb retainer clips Detach the bulb and replace W CAUTION Never touch glass por T tion of an halogen bulb with bare fingers ...

Page 40: ...e dures Track Inspect the track for wear cuts missing track guides and broken rods Make any necessary replacement WARNING Do not operate a snowmobile with a cut torn or damaged track Lift the rear of vehicle until track is clear of the ground then support with a brace or trestle The snowmobile should be stor ed in such a way that the track does not stay in contact with the cement floor or bare gro...

Page 41: ... allow it to run at idle speed until the engine reaches its operational temperature 3 Stop the engine 4 Disconnect the inlet primer hose from the primer valve A002002009 Inlet Oblique hose coupling Outlet hose Straight coupling 5 Plug inlet primer hose to prevent gas oline from draining 6 Using an appropriate hose connect one end of the hose to the inlet of the primer valve and place the other end...

Page 42: ... the vent hole 3 Lift out the battery 4 Clean outside surface of battery with solution of baking soda and water Re move all deposits from posts then rinse with clear tap water rCAUTION Do not allow cleaning T solution to enter battery interior since it will destroy the electrolyte 5 Check electrolyte level Refill if neces sary with distilled water Fully charge battery at a maximum rate of 2 0 A rC...

Page 43: ...otector Wax the hood and the painted portion of the frame for better protection 0 NOTE Apply wax on glossy finish only Protect the vehicle with a cover to prevent dust accumulation during stor age rCAUTION If for some reason the T snowmobile has to be store out side it is necessary to cover it with an opaque tarpaulin This caution will pre vent the sun rays and the grime from affecting the plastic...

Page 44: ...aincase oil level 0 Replace fuel filter located inside fuel tank 0 Check track tension and alignment 0 Lubricate suspension 0 Inspect drive belt and install 0 Check steering alignment and ski runner condition 0 Inspect condition of starting rope 0 Check tightness of all bolts nuts and linkage 0 Refill gas tank 0 Check throttle cable for free operation Check electrical wiring 0 Inspect seals for po...

Page 45: ... snapped over the receptacle Check for fouled or defective spark plug Disconnect spark plug wire unscrew plug and remove from cyl inder head Reconnect wire and ground exposed plug on engine cowl being careful to hold away from spark plug hole Follow en gine starting procedure and check for spark If no sparks appear re place spark plug If trouble persists contact your authorized dealer 4 Clogged fu...

Page 46: ...ifficulty If the ignition system still seems faulty contact your autho rized dealer 5 Engine If unable to locate specific sym ptoms contact your authorized dealer Engine continually 1 Faulty spark plug Check item 3 of Engine turns over backfires but fails to start or starts with dif ficulty 2 Overheated Carburetor set too lean contact your authorized dealer 3 Engine timing incorrectly set Contact ...

Page 47: ...ls such as screwdriver wrenches emergency starter rope etc Standard Tools A 6 JD G A001001038 A Screwdriver B Socket 10 13 mm C Open end wrench 10 13 mm D Socket wrench handle E Starter rope 8 0 F c D H I F Socket 21 26 mm G Hexagonal wrench H Starter grip I Emergency starter clip Safari 503 only 45 ...

Page 48: ... 63 lbf ft M16 65 N m 48 lbf ft M10 38 N m 28 lbf ft M8 21 N m 15 lbf ft N A 266 7 em 105 96 5 em 38 106 4 em 42 81 9 em 32 25 3 mm 1 8 50 N m 37 lbf ft 26N m 191bf ft 179 8 kg 396 lb 7065 cm2 1030 in2 2 54 kPa 362 lb in2 SAFARI 377E 377 2 62 mm 2 441 61 mm 2 402 368 3 cm3 22 48 in3 6 9 1 7000 R P M Mikuni VM 34 309 1 1 2 turn 1800 2000 R P M 9 10 mm 3 8 M8 21 N m 15 lbf ft M6 9 N m 80 lbf in M22 ...

Page 49: ... track Equal distance between edges of track guides and slider shoes 16 34 414 5233 00 34 9 mm 1 3 8 31 7 mm 1 1 4 200 ml 7 oz 12V 160W 60 60 w 5 21 w 5W N A 2W N A NGK BR9ES 0 4 mm 0 016 2 31 mm 091 6000 R P M Regular leaded 28 6 liters 6 3 gallons 7 6 gallons 16 34 414 5233 00 34 9 mm 1 3 8 31 7 mm 1 1 4 200 ml 7 oz 12V160W 60 60 w 5 21 w 5W N A 2W 30 A NGK BR9ES 0 4 mm 0 016 2 31 mm 091 6000 R ...

Page 50: ... applicable SAFARI 503 503 2 72 mm 2 835 61 mm 2 402 496 7 cm3 30 27 in3 6 2 1 6750 R P M Mikuni VM 34 363 1 1 2 turn 1800 2000 R P M 9 10 mm 3 8 M8 21 N m 15 lbf ft M6 9 N m 80 lbf in M8 21 N m 151bf ft M22 85 N m 63 lbf ft M 16 65 N m 48 lbf ft M10 38 N m 28 lbf ft M8 21 N m 15 lbf ft N A 302 3 em 119 96 5 em 38 120 6 em 47 5 81 9 em 32 25 3mm 1 8 50 N m 37 lbf ft 26 N m 19 lbf ft 197 8kg 436 lb...

Page 51: ... 16 1 2 353 em 139 1 13 mm 1 2 gap between slider shoe and bottom inside of track Equal distance between edges of track guides and slider shoes 14 39 414 6175 00 34 g mm 1 3 8 31 7 mm 1 1 4 200 ml 7 ozl 12V160W 60 55 W HAL 5 21 w 5W N A N A NGK BR9ES 0 4 mm 0 016 1 2 29 mm 090 1 20 6000 R P M Regular leaded 28 6 liters 6 3 gallons 7 6 gallons Bombardier snowmobile injection oil 2 6 liters 92 oz 88...

Page 52: ...h 0 001 CONVERSION FACTORS TO CONVERT TOt MULTIPLY BY lbf ft lbf in 12 imp oz U S oz 0 96 imp gal U S gal 1 2 in mm 25 4 in em 2 54 ft m 0 3 MPH km h 1 61 in2 cm2 6 45 in3 cm3 16 39 imp oz ml 28 41 U S oz ml 29 57 imp gal I 4 55 U S gal I 3 79 oz g 28 35 lb kg 0 45 lbf N 4 4 lbf in N m 0 11 lbf ft N m 1 36 lbf in2 kPa 6 89 Fahrenheit Celsius F 32 1 8 Celsius Fahrenheit C X 1 8 32 The international...

Page 53: ...NOTES ______________________ _ _ _ _ _ _ _ _ 51 ...

Page 54: ...oltage regulator C 20 Between seat and fuel tank C 21 In console left side GREEN GREY VIOLET ORANGE BROWN 52 WARNING Ensure all terminals are properly crimped on the wires and all connector housings are properly fastened Safari 377E Location of connector housings Refer to diagram C 1 On engine right side C 2 On engine right side C 3 On engine right side C 4 On engine right side C 5 On ignition swi...

Page 55: ... f _ R QD 1N hl _ C B RD YL RD Yll f f ___ j GY c___ w j GY DIMMER t J G Yf N 1 1_ GYNI 1 H YL OFF MIN 1 MAX C S OR SWITCH l OANI YL BK I hC 21 3 r J HEATED GRIPS OPTIONAL LEFT t 4 t t t 1 lr RIGHT BucB c 1B vc Q lld r t F J 3 L 5 21 WI C 17 1 1 a Yl BK YL BK A I f frv I 1 t J I o 7 YLIBK jl y BK f Q BK C 11 TAILLIGHT YL I t YL WH RD Oil LEVEL SENSOR RESISTOR L I D C 16 J tl BULB J C 15 BULB 60 60...

Page 56: ...L GY ___ I 1 C f J lrl GY n H ___ G _ Y N I _J GYNI i HIGH LOWI RD Yl RD YL n I Y l B r tj I LIGHT L 4 4 r I SWITCH OFF ct J N IMAX C 9 I BATTERY 8 L l f 4_J r O R U I YL SWITCH HEATED GRIPS OPTIONAL blf i c 2 1 _cE f s LEFT I 0 l E 30 AMP RIGHT YL BK v 14Jftj B__L_ R 8G 6R _ Y _L __ L __ Y L l t t d t 4 C 18 WH ril tl fl f WH Lts J v f t f E c J TAILLIGHT I L JYtl 1 BK RD Bl r tnn YL AD Yl YL BK ...

Page 57: ...egistration card when informing of a change of ownership CHANGE OF ADDRESS I I VEHICLE IDENTIFICATION NUMBER I I I I I I I I I I IOLD ADDRESS I I I I INEW ADDRESS I I I I I NO CITY NO CITY NAME STREET STATE PROVINCE NAME STREET STATE PROVINCE APT ZIP POSTAL CODE APT ZIP POSTAL CODE CHANGE OF OWNERSHIP vEHICLE IDENTIFICATI0 N NuMBER 1 JI JI J JI JI JI JI JI JI JI The ownership of this vehicle is tr...

Page 58: ...R INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO ISTAMe II I I I I I I I I I I I I I I I 1 BOMBARDIER INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO I STAMe II I I I I I I I I I I I I I I I ...

Reviews:

No comments

Related manuals for Safari 377 1988

Brand: Yamaha Pages: 98

Brand: Rale Industries Pages: 22

Brand: Yamaha Pages: 411

Brand: Yamaha Pages: 95

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands