Page 1: ......
Page 2: ...C SONIC FORMULA AFTER SALES SERVICE BOMBARDIER INC VALCOURT QUEBEC CANADA JOE 2LO fi Quality I I Service The following are trademarks of Bom bardier Inc BOMBARDIER EVEREST SKI DOO CITATION ALPINE OLYM...
Page 3: ...could cause personal injury _ CAUTION Denotes an instruction Y which if not followed could se verely damage vehicle components O NOTE Indicates supplementary information needed to fully com plete an...
Page 4: ...onsidered an illegal operation Installation of other than standard equipment including ski spreaders bumpers pack racks etc could severely affect the stability and safe ty of your vehicle Avoid adding...
Page 5: ...mechanism drive axle slide suspension chaincase oil level oil injection system rotary valve system MAINTENANCE Maintenance chart belt guard removal drive belt removal drive belt condi tion new drive...
Page 6: ...transferable to subsequent owner s for remainder of war ranty period from original date of sale 5 EXCLUSIONS ARE NOT WARRANTED Normal wear on all items such as but not limited to drive belts slider s...
Page 7: ...es or provinces do not allow limitations on how long an implied warranty lasts so the above limita tion may not apply Neither the distributor the selling dealer nor any other person has been authorize...
Page 8: ...e exactly as specified in the Operator s Manual A The warranty of the new snowmobile cannot be Voided or Cancell ed However if a particular failure is caused by operation or maintenance other than is...
Page 9: ...Bombardier products are ofprimary concern to your dealer and Bombardier Inc Normally any problems that arise in connection with the sales transaction or the operation of your snowmobile will be handle...
Page 10: ...ITED Newfoundland Labrador Offices Riverside Drive P O Box 1050 Corner Brook Newfoundland A2H 6J3 709 634 3533 81 Kenmount Road P O Box 8127 St John s Newfoundland AlB 3N1 709 722 6700 HUDSON S BAY CO...
Page 11: ...ate these numbers for warranty purposes or to trace your snowmobile in the event of theft FAN COOLED ENGINE SERIAL NUMBER LIQUID COOLED TRACK SERIAL NUMBER VEHICLE SERIAL NUMBER O NOTE We strongly rec...
Page 12: ...the engagement of the transmission When released engine speed returns automatically to idle M Temperature gauge On liquid cooled model only N Injection oil level pi at lamp Optional on some models 0...
Page 13: ...times in order to operate the vehicle WARNING If the switch is used in an emergency situation the source of malfunction should be de termined and corrected before restart ing engine Lower position to...
Page 14: ...per minute RPM of the engine CAUTION The tachometer is protected by a fuse if tachom eter stops operating check fuse condi tion and if necessary replace The fuse is 0 1 amp Do not use a higher rated f...
Page 15: ...ox Located under the hood To gain ac cess tilt hood Ideal location for spare plugs rope first aid kit flashlight etc Fuse Holders Starter electric model Starting system is protected with a 30 amperes...
Page 16: ...TION Remove and clean spark plugs afterengine break in Belt A new drive belt requires a break in pe riod of 15 25 km 10 15 miles 1O Hour Inspection As with any precision piece of mechani cal equipment...
Page 17: ...etorque to 50 N m 37 Ibf ft Handlebar bolts retorque to 26 N m 19 lbf ftl Pulley alignment and drive belt condition Track condition tension and alignment Lubrication steering suspension drive axle Ele...
Page 18: ...service stations _ CAUTION Neverexperiment with different fuel or fuel ratios Never use naphtha methanol gasohol or similar products WARNING Never top up the gas tank before placing the vehi cle in a...
Page 19: ...s necessary or if entire system has to be refilled use a solution of 3 parts of anti freeze for 2 parts of water 60 anti freeze 40 water See cooling system in storage O NOTE Always use ethylene glycol...
Page 20: ...itch Turn ignition key clockwise until starter engages _ CAUTION To avoid starter over heating the cranking period should never exceed 30 seconds and a rest period should be observed between the crank...
Page 21: ...d products and the snow mobile is no exception A weekly vehi cle inspection contributes to the life span of the snowmobile as well as re tains safe and dependable operation It is recommended that the...
Page 22: ...l grease appears at joints Use low temperature grease only Also lubricate front rear arms at grease fittings O NOTE A needle fitted onto grease gun must be used to lubricate idler wheels 3 IP t Needle...
Page 23: ...d model Maximum 13 mm from top _ CAUTION Check level and refill every time you refuel Rotary Valve System Check reservoir oil level frequently Level should be between level lines of plastic reservoir...
Page 24: ...o CHART CE CE lC E B 32 lC i lC l1l gO l1l0 11l 8 lJl1l g 3 t 8o 11l ON O X l a Drive belt condition 23 Brake condition 24 Brake adjustment 24 Spark plugs 24 Battery Electric model 25 Suspension condi...
Page 25: ...shing the sliding half Hold in fully open position 4 Slip slackened belt over the top ed ge of the sliding half 5 Slip the belt out from the drive pul ley and remove completely from ve hicle To instal...
Page 26: ...tio wrong type of spark plug heat range or excessive idling A light grey insulator tip indicates a lean mixture caused by carburetor high speed mixture adjusted too lean wrong spark plug heat range in...
Page 27: ...attery is well secured and that bat tery vent tube is not kinked or blocked Suspension Condition Visually inspect all suspension compo nents including slider shoes springs wheels etc O NOTE During nor...
Page 28: ...not operate a snowmobile with a cut torn or damaged track Track Tension and Alignment Tension Lift the rear of vehicle and support with a mechanical stand Allow the slide to extend normally The gap sh...
Page 29: ...ining screws Check the condition of the skis and the ski runners Replace if more than half worn Retighten Steering Adjustment Skis should have a toe out of 3 mm l S To check measure the distance betwe...
Page 30: ...ngine exhaust system parts are vital toward efficient muffler function Check all attachments Replace the springs and or tighten if necessary _ CAUTION Do not operate vehi cle with muffler disconnected...
Page 31: ...unattainable con tact your authorized dealer Oil Injection System Injection Oil Filter Condition Inspect oil filter at least once a month Insure that filter is not obstructed by foreign particles if...
Page 32: ...exchanger un derneath the frame above the track Fan Belt Fan cooled modeU Inspect belt for cracks uneven wear etc Check fan belt tension 9 10 mm 318 free play should exist when de flection is correct...
Page 33: ...ile during long period of inactivity consists of checking and replacing missing broken or worn parts proper lubrication and treatment to insure that parts do not become rusted cleaning items such as c...
Page 34: ...with a greaseless metal protec tor If unavailable use petroleum jelly Chaincase Drain the chaincase and refill to proper level using fresh chaincase oil To drain remove the chaincase cover Drive Pulle...
Page 35: ...ff the ground WARNING Ensure the track is free of ails particles which could be thrown out while it is rotating Keep hands tools feet and clothing clear of track Ensure no one IS stand ing in close pr...
Page 36: ...inal with the chassis Always disconnect black negative cable first 2 Remove the battery vent tube from the vent hole 3 Lift out the battery 4 Clean outside surface of battery with solution of baking s...
Page 37: ...all bare metal parts with metal protector Wax the hood and the painted portion of the frame for better protection O NOTE Apply wax on glossy fin ish only Protect the vehicle with a cover to prevent d...
Page 38: ...Replace fuel filter located inside fuel tank 0 Check track tension and alignment 0 Lubricate suspension 0 Inspect drive belt and install 0 Check steering alignment and ski runner condition 0 Inspect c...
Page 39: ...ove from cylinder head Reconnect wire and ground exposed plug on engine cowl being CIlIfuI to hold IWIY from plug hole Follow engine starting procedure and check for spark If no sparks appear replace...
Page 40: ...ion system still seems faulty contact your dealer 5 Engine If unable tolocate specific symptoms contact your dealer Engine continually 1 Spark plug Check item 3 of Engine turns over but fails to backf...
Page 41: ...plied with basic tools such as screwdriver wrenches emergency starter rope etc Standard Tools G s B Q c D F A Screwdriver B Socket 10 13 mm C Open end wrench 10 13 mm D Socket wrench handle E Starter...
Page 42: ...Ibfoft M8 21 Nom 15 Ibfoft M8 21 Nom 15 Ibfoft magneto ring nut M22 85 Nom 63 Ibfoft M22 85 Nom 63 Ibfoft M22 85 Nom 63 Ibfoft fan nut M16 65 Nom 48 Ibfoft M16 65 Nom 48lbfoft N A crankcase engine sup...
Page 43: ...30A tachometer N A N A 0 1 A Spark plug type Nippondenso W24ESRU Nippondenso W24ESRU NGK BR8ES gap 0 4 mm 0 016 0 4 mm 0 016 0 4 mm 0 016 Ignition timing timing mark B T D C 2 31mm 091 1 88 mm 074 1 7...
Page 44: ...WHI8L MEAQLAMP H WH ROlYt OIL lEVEL SENSOR IOPTIONAL FDA 377 MII lAGEltll GN GREEN GY GREY VI VIOLET OR ORANGE BR BROWN BK BLACK WH WHITE RD RED BL BLUE YL YELLOW COLOUR CODE VOLTAGE REGULATOR FUELLE...
Page 45: ...irb OPTIONAL WHiAn WHIRO r 7 ROlYl DOlLEVEl K OPTIONALI 1 VLlBI 8 RO B U r m TACHOMETER Bl OPTIONAL I RDI L VEL SDR ONAll WHIRO ROiYL WHIRD r YO LEVEL OK B BK SDR B NAl OY OY roy I 2 ON I l ReNL 3 jij...
Page 46: ...es DIGN m Dm VL 5 ylJii1 _ 3 v L J r 0 L WM GN GREEN GY GREY VI VIOLET OR ORANGE BR BROWN FUEL LEVel SENSOR rOPTIONAL Oil LE lEL SENSOR COLOUR CODE i L1GHTING COIL 160 Wj 0GENERATOR COIL IGNITION COIL...
Page 47: ...liter celsius kilopascal Newton meter kilometer per hour SYMBOL m kg L C kPa N m km h PREFIXES PREFIX SYMBOL MEANING VALUE kilo k one thousand 1 000 centi c one hundredth of a 0 01 milli m one thousan...
Page 48: ...NOTES _...
Page 49: ...transferred Also enclose a photocopy of this registration card when informing of a change of ownership r CHANGE OF ADDRESS L VEHICLE IDENTIFICATION NUMBER OLD ADDRESS NAME NEW ADDRESS NO CITY NO STRE...
Page 50: ..._ _ BOMBARDIER INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO _ BOMBARDIER INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO...