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XII

MMR2003_018_00_02A.FM

TIGHTENING TORQUES

Tighten fasteners to torque mentioned in explod-
ed views and text. When they are not specified
refer to following table. Bold face size (e.g. 

M4)

indicates nominal value (mean value). 

 WARNING

Torque wrench tightening specifications must
strictly be adhered to.

Locking devices (ex.: locking tabs, elastic stop
nuts, self-locking fasteners, etc.) must be in-
stalled or replaced with new ones where spec-
ified. If the efficiency of a locking device is im-
paired, it must be renewed.

N•m

FASTENER SIZE

(8.8 grade)

Lbf•

in

2

M4

18

3

M4

27

4

M5

35

8

M6

71

9

M6

80

10

M6

89

11

M6

97

12

M6

106

N•m

FASTENER SIZE

(8.8 grade)

Lbf•ft

21

M8

15

22

M8

16

23

M8

17

24

M8

18

25

M8

18

43

M10

32

44

M10

32

45

M10

33

46

M10

34

47

M10

35

48

M10

35

49

M10

36

50

M10

37

51

M10

38

52

M10

38

53

M10

39

76

M12

56

77

M12

57

78

M12

58

79

M12

58

80

M12

59

81

M12

60

82

M12

60

83

M12

61

84

M12

62

121

M14

89

122

M14

90

123

M14

91

124

M14

91

125

M14

92

126

M14

93

127

M14

94

128

M14

94

129

M14

95

130

M14

96

131

M14

97

132

M14

97

133

M14

98

134

M14

99

135

M14

100

136

M14

100

137

M14

101

138

M14

102

139

M14

103

140

M14

103

141

M14

104

142

M14

105

143

M14

105

144

M14

106

145

M14

107

146

M14

108

147

M14

108

148

M14

109

149

M14

110

150

M14

111

N•m

FASTENER SIZE

(8.8 grade)

Lbf•ft

INTRODUCTION

Summary of Contents for 2637

Page 1: ......

Page 2: ...2003 Shop Manual Supplement 4 TECTM LEGEND V 1000 SPORT GRAND TOURING V 1000 SPORT This supplement must be used in conjunction with the 2003 ZX Series Shop Manual P N 484 200 042...

Page 3: ...nted in Canada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Loctite is a trademark of Loctite Corporation Molykote is a trademark of Dow Cor...

Page 4: ...GINE MANAGEMENT 01 Table of contents 04 01 1 02 Overview 04 02 1 03 Component inspection and adjustment 04 03 1 04 Diagnostic procedures 04 04 1 05 TRANSMISSION 01 Table of contents 05 01 1 02 Drive b...

Page 5: ...t strongly recommended when considering replacement of any com ponent Dealer and or distributor assistance should be sought in case of doubt The engines and the corresponding components identified in...

Page 6: ...R COUNTRY MODEL NUMBER GRAND TOURING E SPORT V 1000 2 tone Blue U S CDN 2638 GRAND TOURING E SPORT V 1000 2 tone Blue EUR 2644 LEGEND E SPORT V 1000 2 tone Blue U S CDN 2637 A32H0DA 1 2 B P S 1 5 9 2...

Page 7: ...er square inch LH left hand LO low LT long track m meter MAPS manifold air pressure sensor Max maximum Min minimum mL milliliter mm millimeter mn minute MPH mile per hour MPI multi protocol interface...

Page 8: ...case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifying parts a...

Page 9: ...oved before small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200...

Page 10: ...replaced by customary fasteners or vice versa Mismatched or incorrect fasteners could cause damage to the vehicle or possible personal injury As many of the procedures in this manual are in terrelate...

Page 11: ...s bolt and nut and allow to dry for 30 seconds 3 Choose proper strength Loctite threadlocker 4 Apply several drops along the threaded hole and at the bottom of the hole 5 Apply several drops on bolt t...

Page 12: ...EAD REPAIR Stripped Threads 1 Release agent 2 Stripped threads 3 Form A Thread 4 Tape 5 Cleaned bolt 6 Plate 7 New threads 8 Threadlocker Standard Thread Repair 1 Follow instructions on Loctite FORM A...

Page 13: ...ket on mating surfaces and assemble immediately NOTE If the cover is bolted to blind holes above apply proper strength Loctite in the hole and on threads Tighten If holes are sunken apply proper stren...

Page 14: ...trength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low strength liquid is recommended as normal strength and gap are required 4 Install acco...

Page 15: ...2 M4 18 3 M4 27 4 M5 35 8 M6 71 9 M6 80 10 M6 89 11 M6 97 12 M6 106 N m FASTENER SIZE 8 8 grade Lbf ft 21 M8 15 22 M8 16 23 M8 17 24 M8 18 25 M8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48...

Page 16: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Page 17: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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