BOMBARDIER 2005 Johnson User Manual Download Page 11 | Manualshive

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General Information -

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Summary of Contents for 2005 Johnson

Page 1: ...Commercial 2 Stroke 55 HORSEPOWER WARNING Read this Operator Guide thoroughly It contains important safety information When operating your boat always have this Operator Guide onboard 2005...

Page 2: ...g a Johnson outboard can be significant We strongly believe the rewards for following our recommendations will be worthwhile Remember that YOU are the key to safety Good safety practices not only prot...

Page 3: ...S 12 EMERGENCY STOP SWITCH 13 FUEL AND OIL 14 FUEL 14 OIL 15 ADDITIVES 15 FUEL OIL RATIO 15 MIXING FUEL AND OIL 15 FUEL SYSTEMS 16 BREAK IN 10 HOURS 16 ENGINE STARTING 17 BEFORE START UP 17 ENGINE STO...

Page 4: ...NGER Indicates an imminently hazardous situa tion which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided CAN result in sev...

Page 5: ...adhere to the fueling procedure contained in this Operator s Guide and those given to you by the fueling station Always verify fuel level before use and during the ride Apply the principle of 1 3 fue...

Page 6: ...rn bracket or swivel bracket Record your outboard s Model Number ___________________________ Serial Number ___________________________ Purchase Date ___________________________ Ignition Key Number ___...

Page 7: ...only on Johnson 2 stroke outboard engines purchased as new and unused from a dealer authorized to distribute Johnson products in the country in which the sale occurred Dealer and then only after the B...

Page 8: ...s and replacement of fuses zinc anodes thermostats timing belts starter motor bushings trim motor brushes filters propellers propel ler bushings and spark plugs Damage caused by improper or lack of in...

Page 9: ...ECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE No distributor Dealer or any other person is authorized to make any affirmation repres...

Page 10: ...y see your Bombardier Motor Corporation of America BMCA distrib utor dealer authorized to distribute Johnson 2 stroke products in the country in which the sale occurs If further assistance is required...

Page 11: ...General Information 9 NOTES...

Page 12: ...Clip and Lanyard Assembly 1 1 Not supplied in all marketing areas 4 Motor Angle Adjustment Rod 13 Emergency Restart Clip 1 5 Anticorrosion Anodes 14 Throttle Friction 6 Lubricant Drain Fill Plug 15 A...

Page 13: ...29 Spark Plugs 21 Fuel Connector 30 Water Pressure Tap 22 Idle Speed Adjustment Knob 31 Lifting Eye 23 Steering Handle and Twist GripTM Throttle 32 Fuel Pump Filter 24 Tilt Run Lever 33 Starter Housi...

Page 14: ...ification Fuel Requirements 2 87 Pump Posted AKI 89 RON Refer to Fuel and Oil Fuel Oil 50 1 Spark Plug 2 Torque Refer to ECI Label 18 to 21 ft lbs 24 to 28 N m AC Lighting 3 3 Available as optional ki...

Page 15: ...ping it DO NOT cut or retie the lanyard 1 Emergency stop switch 2 Clip An extra clip is provided another person can in sert it in the stop switch and start the motor in an emergency 1 Extra clip 1 2 W...

Page 16: ...Gasoline will oxidize and weather the result is loss of octane volatile compounds and the production of gum and varnish deposits which can damage the outboard WARNING Gasoline is extremely flammable a...

Page 17: ...remove moisture from the fuel system It can be used continuously and should be used during any period when your engine is not being operated on a regular basis Its use will reduce spark plug fouling...

Page 18: ...equipment Launch the boat and start the engine according to the procedures in Engine Starting Verify water pump operation often Look for a steady stream of water from the water pump indi cator If the...

Page 19: ...is a machinery guard DO NOT operate your outboard with the cover off unless you are performing maintenance and then be careful to keep hands hair and clothing clear of all moving parts Contact with mo...

Page 20: ...trol Twist the throttle grip to START 1 START IMPORTANT Avoid engine damage DO NOT run engine above START in NEUTRAL Start up Cold Engine Pull primer knob through its full stroke twice and re turn to...

Page 21: ...teady stream of water from the water pump indica tor is not visible stop the engine Refer to Engine Overheating 1 Push primer in to RUN no color line showing when motor is sufficiently warmed up 2 All...

Page 22: ...STARTING If the starter cord breaks or the starter fails your en gine can be started using a piece of the starter cord or a 1 4 in 6 mm cord about 4 ft 1 2 m long WARNING Do not operate motor in REVE...

Page 23: ...handle bracket screws Hook the knot of your emergency start cord into the notch on the flywheel Wind the cord clockwise in the flywheel ridge 1 Knot 2 NEUTRAL While seated pull hard on emergency start...

Page 24: ...or an accessory trailering bracket the motor must be re strained Bouncing during transport will damage the motor and boat s transom TILTING IMPORTANT Use the tilt grip to tilt your motor not the steer...

Page 25: ...N Move tilt run lever to RUN position 1 RUN position Grasp tilt grip on engine cover and raise outboard slightly 1 Tilt grip Tilt support will automatically disengage Slowly lower outboard to its norm...

Page 26: ...RPM operating range at full throttle Refer to Engine Specifica tions MOORING You may moor your boat with the motor s gearcase out of the water by using its tilt feature Refer to Tilt Support FLUSHING...

Page 27: ...teady stream of water Check the indicator often especially when operating in weeds muddy and debris laden water and at ex treme trim angles 1 Water intakes 1 Water pump indicator If the stream of wate...

Page 28: ...tern brackets steering components and components in the area of impact Also exam ine the boat for structural damage Tighten any loosened hardware If the collision occurred in the water proceed slowly...

Page 29: ...s Periodically wash the entire boat and outboard with soapy water and apply a coat of automotive wax Leave the engine cover in place when washing the outboard High Altitude If you boat at altitudes a...

Page 30: ...and in the engine will oxidize and weather which can result in loss of octane and can cause gum deposits in the fuel system Your warranty does not cover engine failure caused by these conditions We s...

Page 31: ...pro cedures Examine all loosened or removed hardware and any steering throttle and shift systems Replace damaged or missing parts with Evinrude Johnson Genuine Parts or equivalent With the propeller r...

Page 32: ...h speed jet in the carburetor Fixed jets are not adjustable Low speed fuel calibration is set at the factory with a range of adjustment provided If your engine dis plays poor running quality at low sp...

Page 33: ...ment can relieve steering effort under all speed motor angle and load conditions If the boat pulls to the left or right when its load is evenly distributed adjust the trim tab as follows With the moto...

Page 34: ...n normal operating position 1 Remove drain fill plug and lubricant level plug from side of gearcase and completely drain gearcase of old lubricant 2 Examine drained lubricant for metal filings milky a...

Page 35: ...Maintenance 33 1 Cover latches front and rear 1 Throttle linkage 2 Shift linkage 1 Carburetor linkage 2 Timer link 1 Tilt support bracket 1 Steering handle 2 Shift lever 1 1 2 1 1 1 2...

Page 36: ...O rings Wash filter with clean solvent blow dry Reinstall filter keeping lip of filter screen toward fuel pump body Install large O ring in its groove in the cover and the small O ring around center p...

Page 37: ...s twist and remove all spark plug leads Unscrew spark plug from cylinder head To install spark plugs wipe spark plug seats clean with a clean rag Install spark plugs finger tight then tighten to speci...

Page 38: ...re aligned Install new cotter pin and bend ends to secure 1 Thrust washer 2 Spacer 3 Propeller nut 4 Cotter pin Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn f...

Page 39: ...al size See your Dealer for re placements 1 Anticorrosion anodes Galvanic corrosion destroys underwater metal parts and can occur in fresh or salt water however salt brackish and polluted waters will...

Page 40: ...Engine will not idle properly Motor angle excessive Spark plugs damaged or incorrect Refer to Engine Specifica tions Fuel system contaminated with water or dirt Carburetor mixture out of adjustment F...

Page 41: ...ate 1 7 Every 60 days Every 30 in Saltwater Tilt cylinder upper bushings tilt bolt bushings inspect and lubricate 1 7 Every 60 days Every 30 in Saltwater Cover latches front and rear lubricate 1 7 Eve...

Page 42: ...fill level and condition of lubricant 5 D Fuel filter s replace D Propeller shaft splines inspect and lubricate 6 D Spark plugs replace 2 D Decarbonize 8 D Driveshaft splines inspect and lubricate 7 D...

Page 43: ...city plate Such overpowering can cause loss of control Contact your Dealer or the boat s manufacturer if your boat lacks a capacity plate Boats designed for remote steered engines might be overpowered...

Page 44: ...er Propeller ventilation slip page often occurs resulting in poor boat perfor mance On a specialty hull non planing hull or on a boat with a curved transom these guidelines might not apply See your De...

Page 45: ...d apply caulk on and around bolts between stern brackets and transom to keep water out of the drilled holes Retighten clamp screws Install the large washers and two of the locknuts on the bottom bolts...

Page 46: ...nal kit IMPORTANT Alternating current is generated and MUST NOT be connected directly to a battery For battery charging install a battery charging kit See your Dealer Various combinations of light bul...

Page 47: ...ontact you if correction to your outboard becomes necessary Outside the U S and Canada this card should be sent to the Bombardier Recreational Products division where the outboard was registered Pleas...

Page 48: ...46 Maintenance Bombardier Motor Corporation of America...

Page 49: ...Maintenance 47 Bombardier Recreational Products...

Page 50: ...e Address Name Address Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and wa...

Page 51: ...ations in this Guide and take a boating safety course before you operate your boat and motor 6 Do you know who to ask if you have any questions about your boat and motor 7 Do you know your local marin...

Page 52: ...215603...

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