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BOMBARDIER 2005 DS50, Operator'S Manual

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BOMBARDIER 2005 DS50 Operator'S Manual Download Page 77

MAINTENANCE

INFORMATION

_____________________

77

Summary of Contents for 2005 DS50

Page 1: ......

Page 2: ...ide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Videocassette and on product labels could cause injury i...

Page 3: ...ent the mascu line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this document are correct at the time of publication Bombardier Recreati...

Page 4: ...onment 42 Design Limitation 43 Off Highway Operation 43 General Operating and Safety Precautions 43 Uphill Driving 43 Downhill Driving 44 Side Hilling 44 Drop Offs 44 Riding Techniques 44 Routine Main...

Page 5: ...CHECK 71 OPERATING INSTRUCTIONS 72 General 72 Initial Cold Starting 72 Warm Engine Starting 73 Stopping the Engine 73 Shifting the Transmission 73 SPECIAL PROCEDURES 74 Flooded Engine 74 Engine Overh...

Page 6: ...S 91 SI METRIC INFORMATION GUIDE 97 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 BOMBARDIER ATV 100 BRP INTERNATIONAL LIMITED WARRANTY 2005 BOMBARDIER ATV 104 PRIVACY OBLIGATION DISCLAIMER 108 CHA...

Page 7: ...e are some basic rules that MUST be observed and followed by any user This vehicle is a youth model ATV It is designed to provide the following speed The DS50 provides a maximum re stricted speed of 1...

Page 8: ...fely No one under 16 years should operate an ATV without adult su pervision at all times and never allow continued use of the ATV by a child if he does not have the abilities the strength or the judge...

Page 9: ...ange from time to time and from season to season Riding on sand is different than riding on snow or through forests or marshes Each location may re quire a greater degree of awareness and skill may no...

Page 10: ...SAFETY INFORMATION ______________________ 9...

Page 11: ...greater Never allow a child under age 16 to operate a category Y youth model ATV without adult supervi sion and never allow continued use of an ATV by a child if he does not have the abilities to ope...

Page 12: ...aight down the hill where possible Always follow proper procedures for crossing the side of a hill as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces...

Page 13: ...e the size and type tires specified further in this Operator s Guide Always maintain proper tire pressure as described further in this Operator s Guide Never load a youth model ATV FOR MORE INFORMATIO...

Page 14: ...POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in d...

Page 15: ...ies or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 6 years old should never operate an ATV The DS50 model is designed...

Page 16: ...ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides un...

Page 17: ...for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never oper...

Page 18: ...ays WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces i...

Page 19: ...th in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing incre...

Page 20: ...s WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never...

Page 21: ...eeds WHAT CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility...

Page 22: ...ttempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to...

Page 23: ...on Always follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or...

Page 24: ...y to control the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which coul...

Page 25: ...You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operat...

Page 26: ...s of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned an...

Page 27: ...of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before atte...

Page 28: ...e vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil...

Page 29: ...Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle sudden...

Page 30: ...ls as described further in this Operator s Guide NOTE A special technique is required when brak ing as you go down a hill Always check the terrain carefully before you start down any hill Shift your w...

Page 31: ...u have mas tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When c...

Page 32: ...e brakes Lock parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenl...

Page 33: ...ion Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When y...

Page 34: ...n unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery...

Page 35: ...RD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter s...

Page 36: ...icle or operation of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires s...

Page 37: ...could lead to an acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by...

Page 38: ...r carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never load cargo on this vehicle Never tow cargo o...

Page 39: ...WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a...

Page 40: ...the sole judge of a rider s capability to understand the risks and operate a vehicle safely Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to ov...

Page 41: ...ion when released g Activate the brake levers to make sure the brakes fully apply Levers must fully return when released h Check drive chain for adjustment and lubrication i Check sprockets for wear a...

Page 42: ...or hazards you may encounter en route Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging g...

Page 43: ...ugs before or while riding Depending on the length of your ride carry additional tools or emergency equip ment Find out where you can get additional gasoline and oil Be prepared for the possible condi...

Page 44: ...ate an obstacle or a particular piece of terrain always choose an alternate route In off road operation power and traction not speed are important Never drive faster than visibility and your own abili...

Page 45: ...if either the front or rear wheels are driven over a drop off If the drop is sharp or deep the vehicle will nose dive and tipover WARNING Avoid negotiating drop offs Reverse and select an alternate ro...

Page 46: ...of the vehicle Riding on roads or soft shoulders may confuse other road users especially if your lights are on If you have to cross a road the lead driver should get off his vehicle then ob serve and...

Page 47: ...If in doubt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throt tle This will only result in spinning of the tires and possible tipover of the vehic...

Page 48: ...into the direction of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the trail...

Page 49: ...wards apply the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the re...

Page 50: ...vent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A0YL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not...

Page 51: ...It should be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side sh...

Page 52: ...tents of this Op erator s Guide It provides valuable advice on how to properly take care of your vehicle If further assistance is required your authorized Bombardier ATV dealer is always willing to he...

Page 53: ...idered perma nent parts of the vehicle If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide...

Page 54: ...LABEL 1 V01M01Z LABEL 2 V01M07Z LABEL 3 V05M02Y DS50 V05M03Y DS90 ET DS90 4 STROKE LABEL 4 V05M04Y _____________________ 53...

Page 55: ...VEHICLE INFORMATION _____________________ 55...

Page 56: ...V dealer to complete war ranty claims properly No warranty will be allowed by BRP if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We str...

Page 57: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 2 Stroke Models V05A0DL 13 4 5 6 7 11 2 3 1 9 4 12 17 11 15 14 _____________________ 57...

Page 58: ...4 Stroke Models V05A0HL 13 8 2 5 4 6 7 1 9 11 3 17 12 9 1 5 4 14 15 13 16 10 58 ______________________...

Page 59: ...ually slow down 1 V05I07Z 2 3 1 Throttle lever 2 To accelerate 3 To decelerate 2 Speed Limiter Screw V05I08Y 1 1 Speed limiter screw Located on the right side of handlebar With appropriate tools it is...

Page 60: ...brake is ap plied When released it should auto matically return to its original position Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain V...

Page 61: ...ti function switch The engine will turn over but will not start if the engine stop switch is placed in the OFF position This switch can be used to stop engine and as an emergency control NOTE While en...

Page 62: ...key to OFF then pull it out NOTE While engine can be stopped by turning ignition key OFF we recom mend the engine be stopped by the engine stop switch Always turn ig nition switch to OFF after engine...

Page 63: ...el Never smoke or allow flame or spark in vicinity Always work in a well ventilated area Never top off the fuel tank before plac ing the vehicle in a warm area As temperature increases fuel ex pands a...

Page 64: ...to RES Use this position only when the ON supply is empty When down to the reserve refuel as soon as possible Be sure to turn the valve back to the ON position after re fuelling CAUTION Improper open...

Page 65: ...y push seat down to latch V05A0LY 1 2 1 Insert this tab in hook 2 Hook WARNING Make sure seat is securely latched before riding 14 Fuse The electrical system is protected with a fuse Refer to MAINTENA...

Page 66: ...engagement is felt then kick down with a rapid follow through motion V05C16Y 1 1 Kick start pedal 4 Stroke Models Located on right side of vehicle To start engine gently lift pedal up un til engageme...

Page 67: ...nd engine components CAUTION Never mix oil with fuel Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard whe...

Page 68: ...ot over fill Operating the engine with an improper level may severely dam age engine Wipe off any spillage V05C04Y 1 RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface start engine and let i...

Page 69: ...spillage Add a small amount of oil and recheck oil level Repeat until oil level reaches the dip stick s upper mark Do not overfill Properly tighten dipstick Battery For any battery maintenance or veri...

Page 70: ...the break in pe riod first four tanks of fuel operate the vehicle at various RPM and do not operate the vehicle above half throttle for extended periods Belt 2 Stroke Models A new belt requires a bre...

Page 71: ...ion when released Activate the brake levers to make sure the brakes fully apply Levers must fully return when released Check fuel and oil levels Check for leaks on the engine transmission and drive tr...

Page 72: ...activated Release start button immediately when engine has started 4 Stroke Models Insert key in ignition switch and turn to ON NOTE Do not forget place the en gine stop switch to RUN position In cold...

Page 73: ...F position Turn key in ignition switch to OFF Remove key from ignition switch Shifting the Transmission 4 Stroke Models To shift the transmission release throttle lever then operate gearshift pedal as...

Page 74: ...r to clean these vehicles USE LOW PRESSURE ONLY like a garden hose High pressure can cause elec trical and mechanical damages When vehicle is used in salt water environment beach area rinsing the vehi...

Page 75: ...n authorized Bombardier ATV dealer for proper procedures When using your ATV after storage a preparation is required See an autho rized Bombardier ATV dealer for proper procedures ____________________...

Page 76: ...ARNING Never tip this vehicle on end for transporting We recommend that you carry the vehicle in its nor mal operating position on all four wheels Place the fuel valve to OFF position Apply the parkin...

Page 77: ...MAINTENANCE INFORMATION _____________________ 77...

Page 78: ...1 year or 5000 km 3100 m To be performed by ENGINE TRANSMISSION Gearbox oil level I I Customer FUEL Air filter 3 C I Customer Fuel lines and connections I I Dealer Carburetor I A C Dealer ELECTRICAL...

Page 79: ...onnections I I Dealer Carburetor I A C Dealer ELECTRICAL Spark plug I R Dealer Battery connections I I Customer DRIVE TRAIN Drive chain lubrication adjustment EVERY RIDE Customer Sprocket wear 3 I Dea...

Page 80: ...y an authorized Bom bardier ATV dealer NOTE Among other things this sec tion gives the procedures to replace the liquids Refer to LIQUIDS for pro cedures to check levels and refill Engine Transmission...

Page 81: ...taining the air box cover then remove the cover 1 V05C1GY 1 2 1 Clamps 2 Air box cover Remove and clean the air filter ele ment V05C1HY To clean the air filter element use the following procedure Pour...

Page 82: ...r make sure that air filter makes proper con tact with air filter base otherwise an air by pass could be created caus ing engine to suck in unfiltered air which could cause engine damage Following pho...

Page 83: ...ttery WARNING Never charge a battery while in stalled in vehicle Clean battery post with a wire brush Apply dielectric grease on post to pro tect against oxidation Removal Disconnect BLACK cable first...

Page 84: ...WARNING Connect RED cable first then BLACK cable Always connect RED cable first Fuse If the fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rated fuse as this can cau...

Page 85: ...should be used Check pressure when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your conveni...

Page 86: ...on Adjustment Front Shocks 4 Stroke Models WARNING Left and right adjusting cams must always be set at the same posi tion Never adjust one adjusting cam only Uneven adjustment can cause poor handling...

Page 87: ...g nut Body Frame Engine Compartment Check engine compartment for any damage and leaks Ensure all hose clamps are properly secured and no hose is cracked kinked or otherwise damaged Inspect muffler bat...

Page 88: ...CIAL PROCEDURES 3 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve to ON also try on RES A failure of the fuel pump or carburetor may have occurred Contact an au...

Page 89: ...rty or wear Contact an authorized Bombardier ATV dealer Engine backfire 1 Exhaust system leakage Contact an authorized Bombardier ATV dealer 2 Engine is running too hot See ENGINE LACKS ACCELERATION O...

Page 90: ...nd forth to move the gears in the transmission and allow the transmission lever to be set 2 Engine idle speed is set too high Adjust the idle speed Refer to the SPECIFICATIONS 3 CVT dirty or wear Cont...

Page 91: ...tio 8 1 1 Lubrication Wet sump with replaceable oil filter Decompressor N A TRANSMISSION Transmission Semi automatic 4 speed wet multi disk CARBURETION Make Walibro PZ Carburetor Type VM 16 Idle speed...

Page 92: ...kPa 8 PSI maximum 41 kPa 6 PSI minimum Front 20 x 7 8 Size Rear 18 x 9 5 8 WHEELS Front 8 x 5 5 Size Rear 8 x 7 Wheel nuts torque 44 N m 32 lbf ft BRAKES Front 2 drums Rear 1 drum Parking device LH b...

Page 93: ...U S quarts Fuel tank 6 L 1 6 U S gal Fuel tank reserve 1 5 L 1 59 U S quarts A Ampere Ah Ampere hour RPM revolution per minute V volt W watt Because of our ongoing commitment to product quality and in...

Page 94: ...ion Continuously Variable Transmission CVT CARBURETION Make Mikuni Mikuni Carburetor Type VM 16 JET 50 VM 16 JET 100 Idle speed 100 1800 RPM ELECTRICAL Ignition type CDI Capacitor Discharge Ignition M...

Page 95: ...ar 1 drum Parking device LH brake lever whit lock DIMENSIONS Dry mass 103 kg 227 lb 108 kg 238 lb Overall length 1 47 m 58 in 1 53 m 60 in Overall width 87 5 cm 34 in 89 cm 35 in Overall height 89 cm...

Page 96: ...RPM revolution per minute V volt W watt Because of our ongoing commitment to product quality and innovation BRP re serves the right at any time to make changes in design and specifications and or to m...

Page 97: ...RT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO 1 mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S gal L mL L km h C...

Page 98: ...WARRANTY _____________________ 99...

Page 99: ...en SC 29805 Warranty Information in USA 1 800 260 7959 in Canada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer se...

Page 100: ...rovide it with reasonable access to the prod uct and reasonable opportunity to repair it The customer must also present to the authorized Bombardier dealer proof of purchase of the product and must si...

Page 101: ...RRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other per...

Page 102: ...USTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel 1 819 566 3366 In USA BOMBARDIER MOTOR CORPORATION OF AMERICA BOMBARDIER ATV CUSTOMER ASSISTANCE CENTER 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel 1 71...

Page 103: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier deal...

Page 104: ...to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments D...

Page 105: ...STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other...

Page 106: ...e department should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at the address listed below BOMBARDIER RECREATIONAL PRODUCTS...

Page 107: ...ffers please let us know by writing to the address below Also note that from time to time care fully selected and trustworthy organi zations may be permitted to use the coordinates of our clients to p...

Page 108: ...TV owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardi...

Page 109: ...AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 110 _____________________...

Page 110: ...TV owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardi...

Page 111: ...AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 110 _____________________...

Page 112: ...be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE Please verify with your dealer to ensure your vehicle has been registered...

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