BOMBARDIER 1999 Traxter Operator'S Manual Download Page 15 | Manualshive

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13

WARNING

POTENTIAL HAZARD

Operating on excessively steep hills.

WHAT CAN HAPPEN

The vehicle can overturn more easily on extremely steep hills than on level
surfaces or small hills.

HOW TO AVOID THE HAZARD

Never operate the ATV on hills too steep for the ATV or for your abilities.

Practice on smaller hills before attempting larger hills.

V01L2BQ

vmo9903a.book Page 13 Wednesday, December 23, 1998 8:12 AM

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Summary of Contents for 1999 Traxter

Page 1: ...VER CARRY A PASSENGER You increase your risk of losing control if you carry a passenger NEVER OPERATE THIS ATV ON A PAVED SURFACE You increase your risk of losing control if you operate this ATV on pavement NEVER OPERATE THIS ATV ON PUBLIC ROADS You can collide with another vehicle if you operate this ATV on a public road ALWAYS WEAR AN APPROVED HELMET eye protection and protective clothing NEVER ...

Page 2: ...s such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in the Operator s Guide the Safety Handbook and the labels on your vehicle Failure to follow these warnings can result in SEVERE INJURY OR DEATH Keep this Operator s Guide and the Safety Handbook with the vehicle at all times AFTER SALES S...

Page 3: ... by an authorized Bombardier ATV dealer It is understood that this guide may be translated into another language In the event of any discrepancy the En glish version shall prevail The information and components system descriptions contained in this document are correct at the time of publication Bombardier Inc however maintains a policy of continuous im provement of its products without im posing ...

Page 4: ... Transmission Lever 31 6 Electric Gear Shift Button 32 7 Start Stop Button 32 8 Headlight Dimmer Switch 32 9 Indicator Lights Cluster 33 10 Speedometer 34 11 Ignition Switch 35 12 Choke Knob Lever 35 13 Fuel Tank Cap 36 14 Fuel Gauge 36 15 Fuel Valve 36 16 Rear Brake Pedal 37 17 Rewind Starter Handle 37 18 Footpeg 38 19 Storage Compartment 38 20 Seat Latch 38 21 Front Rear Cargo Racks 39 22 Air Du...

Page 5: ...ssion 49 SPECIAL PROCEDURES 50 Park Release 50 Flooded Engine 50 Engine Overheat 51 Post Operation Care 51 Emergency Shifter 51 Storage and Preseason Preparation 52 MAINTENANCE CHART 53 MAINTENANCE 55 Lubrication 55 Maintenance 56 Fuel System 57 Electrical 59 Drive Train 61 Wheel Bearing Condition 63 Brake 63 Suspension 63 Body Frame 63 CARGO AND TRANSPORTATION 64 Cargo 64 Transportation 64 TROUBL...

Page 6: ...cates supplementary infor mation needed to fully complete an in struction Although the mere reading of such in formation does not eliminate the haz ard the understanding and application of the information will promote its cor rect use To fully appreciate the pleasures en joyment and excitement of using an all terrain vehicle ATV there are some basic rules that MUST be ob served and followed by any...

Page 7: ...properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always go at a speed that is proper for the terrain visibility and operat ing conditions and your experi ence Never attempt wheelies jumps or other stunts Always inspect your ...

Page 8: ...ATV around and remount following the proce dure described in the Operator s Guide and the Safety Handbook Always check for obstacles before operating in a new area Never at tempt to operate over large obsta cles such as large rocks or fallen trees Always follow proper proce dures when operating over obsta cles as described in the Operator s Guide and the Safety Handbook Always be careful when skid...

Page 9: ...ourse offered by Bombardier Inc They should then regularly practice the skills learned in the course and the operating techniques de scribed in the Operator s Guide and the Safety Handbook For more information about the training course contact an authorized ATV dealer or call Bombardier Inc at 1 800 532 5000 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV WHAT CAN H...

Page 10: ...esigned for off road use only not for use on pave ment Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks drive ways parking lots and streets WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can co...

Page 11: ...ing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots Iong sleeved shirt or jacket Iong pants WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment C...

Page 12: ...an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV ...

Page 13: ...PPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough slippery or...

Page 14: ...ion or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Opera tor s Guide and the Safety Handbook Practice turning at low speeds be fore attempting to turn at faster speeds Do not turn at excessive speed vmo9903a book Page 12 Wednesday December 23 1998 8 12 AM ...

Page 15: ...rturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills V01L2BQ vmo9903a book Page 13 Wednesday December 23 1998 8 12 AM ...

Page 16: ...speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Operator s Guide and the Safety Handbook NOTE A special technique is required whe...

Page 17: ...as described in the Operator s Guide and the Safety Handbook on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in the Operator s Guide and the Safety Handbook Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV ...

Page 18: ...ly rear brake as well lock parking device and set transmission to park Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Operator s Guide and the Safety Handbook WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn...

Page 19: ...ay float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in the Operator s Guide and the Safety Handbook Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out ...

Page 20: ...d the Safety Handbook WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accesso ries All parts and accessories added to this v...

Page 21: ... capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in the Operator s Guide and the Safety Handbook for carrying cargo or pulling a trailer WARNING Indicates a potential hazard that could result in serious injury or death vmo9903a book Page 19 Wedne...

Page 22: ...iod as for the BOMBARDIER ATV 2 WHAT BOMBARDIER WILL DO BOMBARDIER will repair or replace at its option all genuine BOMBARDIER part found defective in material and or workmanship under normal use maintenance and service with a genuine BOMBARDIER part without charge for parts and labor at any authorized BOMBARDIER ATV dealer during the Warranty Coverage Period 3 CONDITION TO HAVE WARRANTY WORK VALI...

Page 23: ...t allow the exclusion or limitation of incidental or conse quential damages or limitations on how long an implied warranty lasts so the above limitation or exclusion may not apply BOMBARDIER reserves the right to modify this warranty at any time being un derstood that such modification will not alter the warranty conditions applicable to the BOMBARDIER ATV sold while this warranty is in effect 6 C...

Page 24: ...e Operator s Guide provided with the vehicle at the time of delivery Q Will the entire warranty be voided or cancelled if I do not operate or maintain my new vehicle exactly as specified in the Operator s Guide A The warranty of the new vehicle cannot be Voided or Cancelled if predelivered by an authorized Bombardier ATV dealer However if a partic ular failure is caused by operation or maintenance...

Page 25: ... Bombardier products are of primary concern to your ATV dealer and Bombardier Inc Normally any problems that arise in connection with the sales transaction or the opera tion of your vehicle will be handled by your Dealer s Sales or Service De partments It is recognized however that despite the best intentions of everyone concerned misunderstandings will sometimes occur Frequent ly complaints are t...

Page 26: ...LABELS The following labels are on your ATV If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer 4 3 2 1 5 6 V01A0OL 7 8 9 10 11 vmo9903a book Page 24 Wednesday December 23 1998 8 12 AM ...

Page 27: ...25 V01M01Y 1 V01M02Y 2 V01M03Y 3 V01M04Y 4 V01M05Y 5 V01M06Y 6 V01M07Y 7 vmo9903a book Page 25 Wednesday December 23 1998 8 12 AM ...

Page 28: ...26 V01M08Y 8 V01M09Y 9 V01M05Z 10 V01M0BY 11 vmo9903a book Page 26 Wednesday December 23 1998 8 12 AM ...

Page 29: ...ler to complete warranty claims properly No warranty will be allowed by Bom bardier Inc if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial num bers on your vehicle and supply them to your insurance company Engine and Vehicle Identification Number Location 1 EIN Engine Identificat...

Page 30: ...28 CONTROLS INSTRUMENTS EQUIPMENTS 13 14 6 8 5 7 9 9 11 10 12 1 19 2 4 3 22 V01L1WL vmo9903a book Page 28 Wednesday December 23 1998 8 12 AM ...

Page 31: ...29 WARNING Indicates a potential hazard that could result in serious injury or death V01L1YL 21 17 15 18 26 20 25 21 23 24 16 vmo9903a book Page 29 Wednesday December 23 1998 8 12 AM ...

Page 32: ...of the terrain The front brake will have also an effect on rear wheels through the drive train See the note at rear brake lever be low for additional information 1 Brake lever 2 To apply brake 3 Rear Brake Lever Located on the left side of handlebar When compressed the brake is ap plied When released it should auto matically return to its original position Braking effect is proportional to the for...

Page 33: ...y throttle to move ATV and try again 1 Transmission lever 2 To change position CAUTION Always completely stop the vehicle and apply the brake prior to moving the transmission lever P Parking This position locks the transmission to help prevent vehicle movement Al ways use when the vehicle is not in operation In some circumstances it may be necessary to rock the vehicle back and forth to move the g...

Page 34: ...r gear 1 Gear shift button 2 Press here to upshift 3 Press here to downshift The lower the gear the slower the ve hicle speed and the higher the gear the higher the vehicle speed Engine must be running to allow gear change The button must be released then pressed again to perform another gear shift There are 5 gears in each reverse high and low gear positions 7 Start Stop Button Located on left si...

Page 35: ...gear shift button If all lights flash continuously it indi cates a damaged sensor gearbox Al though the vehicle can still be operat ed in this condition downshifting may increase engine braking Drive slowly See an authorized Bombardier ATV dealer as soon as possible 1 Gear position display Other Indicator Lights Located on right side of cluster They light up to monitor different functions If REVER...

Page 36: ...of cluster It indi cates the speed of the vehicle either in km h or MPH The speedometer is backlit every time the ignition switch is turned on either position 1 Speedometer 2 Odometer trip meter 3 Display selection button Odometer Trip Meter Combined LCD Liquid Crystal Dis play display Odometer records the total distance traveled in either kilome ters or miles The trip meter records the distance t...

Page 37: ...ut the engine running discharges the battery Always turn ignition to OFF after en gine has been stopped NOTE While engine can be stopped by turning ignition key OFF we recom mend the engine be stopped by press ing the start stop button Auto Shut Down If for some reason the engine is not started within 3 minutes approximate ly the MPEM Multi Purpose Electron ic Module will shut down to cut all elec...

Page 38: ...ockwise 14 Fuel Gauge Located under cluster the gauge shows an approximate amount of the fuel in tank A Empty B 1 4 C 1 2 D 3 4 E Full 15 Fuel Valve Located on left side panel under front part of seat 3 position rotary valve OFF ON RES Rotate the knob to align its pointer with ON OFF or RES 1 Align this pointer toward the desired position WARNING Never use an open flame to check fuel level V01I0CY...

Page 39: ...ke Pedal Located on the right footpeg When pressed down the brake is applied When released it should return to its original position Braking effect is pro portional to the force applied on the le ver and to the type and condition of the terrain NOTE The brake will have also an ef fect on front wheels through the drive train 1 Rear brake pedal 17 Rewind Starter Handle The rewind starter handle is p...

Page 40: ...hat should be kept in a waterproof bag and remain with the vehicle at all times Tool Box Located in storage compartment The tool box contains tools for basic main tenance the Operator s Guide and the Safety Handbook 20 Seat Latch Located underneath rear end of seat It allows the removal of seat to give access to engine compartment 1 Seat 2 Seat latch V01K01Z 1 V01L07Y 1 2 WARNING Never leave any h...

Page 41: ...d on rear axle Convenient hitch to install a ball to tow a trailer or other equipment Install the proper ball size as per trailer manufacturer recom mendations Refer to SPECIFICA TIONS for carrying loads and towing recommendations 1 Trailer hitch Follow manufacturer instructions for proper attachment 24 Radiator Cap Located at rear of rear panel It pro vides access to the radiator filling neck Pul...

Page 42: ...inst weather 1 Protective cap 2 Power outlet Do not exceed the rating capacity See SPECIFICATIONS An auxiliary supply is available to con nect additional accessories through a connector at the rear of vehicle See an authorized Bombardier ATV dealer for more details 26 Fuses The electrical system is protected with fuses Refer to MAINTENANCE for details V01L0EY 1 2 V01L0FY 1 2 vmo9903a book Page 40 ...

Page 43: ...l based engine oil that meets or exceeds the re quirements for API service classifica tion SF SG or SH Always check the API service label on the oil container to be sure it includes the letters SF SG or SH Only use high quality high detergent oil NOTE The same oil lubricates both engine and transmission Do not use synthetic or semi synthetic oil They affect the clutching calibration CAUTION For pr...

Page 44: ...42 SAE 5W30 SAE 10W30 SAE 10W40 SAE 15W40 SAE 15W50 SAE 20W50 C F 60 50 40 30 20 10 10 20 30 0 140 120 100 80 60 40 20 0 20 V01A0VL vmo9903a book Page 42 Wednesday December 23 1998 8 12 AM ...

Page 45: ... marks 4 Add oil up to upper mark if required 5 To add oil remove seat then un screw filler cap Use a funnel to avoid spillage Do not overfill 6 Properly reseat dipstick reinstall and tighten filler cap then reinstall seat Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combustion alumi num engines Cooling system m...

Page 46: ...th vehicle on a level surface check brake fluid in reservoir for proper level It should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake fluid from a sealed container NOTE A low level may indicate leaks or worn brake pads See an authorized Bombardier ATV dealer Front Brake Fluid Reservoir Turn steering in the straight ahead po si...

Page 47: ...einstall battery in vehicle Fasten bat tery and make sure to reinstall the vent tube NOTE Place the positive RED cable between holding straps and battery 1 Cable between battery and strap WARNING Always respect this order for dis assembly disconnect BLACK neg ative cable first Electrolyte or fuel vapors can be present in engine compartment and a spark may ig nite them and possibly cause per sonal ...

Page 48: ...accelerations prolonged cruising speeds and engine overheating are detrimental during the break in period 10 Hour Inspection As with any precision piece of me chanical equipment we suggest that after the first 10 hours or 30 days after the purchase whichever comes first your vehicle be inspected by an autho rized Bombardier ATV dealer This in spection will give you the opportunity to discuss the u...

Page 49: ...ON Clean headlights and taillight Ensure front storage cover com partment is properly latched Ensure seat is properly latched If you transport cargo respect load capacity Ensure cargo is properly secured to the racks If you are pulling a trailer or other equipment ensure it respects the tongue capacity and towing capaci ty Ensure trailer is properly secured to hitch Look and feel for loose parts w...

Page 50: ...DURES if it oc curs 1 Position 1 Press start stop button and hold until engine starts Release start stop button immediately when engine has started CAUTION Do not hold start stop button more than 30 seconds A rest period should be observed between the cranking cycles to let starter cool down Pay attention not to dis charge battery As soon as the engine starts move the lever to position 1 After a f...

Page 51: ...on Shift to 1st gear Release brakes CAUTION Make sure parking de vice is fully disengaged before op erating the ATV Gradually press the throttle lever to in crease engine speed and thus engag ing the centrifugal clutch When vehicle speed increases slight ly release throttle lever while pressing the electric gear shift button to upshift one gear then release button and press throttle lever again to...

Page 52: ... pin downward to re lease the transmission lever hole WHILE moving the transmission le ver away the park position See il lustrations 1 Use the special tool 2 Pin Re store the special tool in the tool box Release the parking device Flooded Engine When the engine does not start after several attempts the engine may be fuel flooded Proceed as follows Turn ignition switch to ON and ensure choke is not...

Page 53: ... down See an authorized Bombardier ATV dealer as soon as possible Post Operation Care When vehicle is used in salt water en vironment beach area launching loading boats etc rinsing the vehicle with fresh water is necessary to pre serve vehicle and its components Metallic parts lubrication is highly rec ommended Use BOMBARDIER LUBE This must be performed at the end of each operating day When vehicl...

Page 54: ... mended Remove the special tool Close the tab of the tool Replace tool and screw driver in tool box Replace seat Storage and Preseason Preparation When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Bombardier ATV dealer for proper procedures When using your ATV after storage a preparation is required See an autho rized Bombardier ATV dealer for pro...

Page 55: ... SYSTEM Air filter cleaning draining CUSTOMER Air filter and foam replacement CUSTOMER Fuel lines and connections DEALER Carburetor adjustment DEALER ELECTRICAL Spark plugs inspection replacement DEALER Battery electrolyte level and vent condition CUSTOMER Battery connections and vent condition DEALER Wiring harnesses cables and lines DEALER Condition of ignition switch and start stop switch DEALE...

Page 56: ...nds DEALER Tire pressure CUSTOMER Wheel mount tightness and stud lubrication CUSTOMER Wear and condition of tires CUSTOMER Front wheel alignment and steering adjustment DEALER SUSPENSION Swing arm condition DEALER Shock absorber condition DEALER BRAKE Brake fluid level front rear CUSTOMER Brake fluid replacement front rear DEALER Brake cable condition DEALER Brake cable adjustment DEALER Brake pad...

Page 57: ... as soon as it can be removed from the engine turn it upright Discard filter NOTE Be sure that the old filter O ring is removed Use Bombardier oil filter only See an authorized Bombardier ATV dealer CAUTION Only use Bombardier high pressure filter The Bombardier filter is specifically designed for this engine This filter does not operate at the same pressure as other brands Using a non recommended...

Page 58: ...s not required on this engine Periodically check the engine the radi ator area and the air ducts for cleanli ness Ensure air ducts are unobstruct ed to allow air flow going to the radiator An access hole is available to inspect the radiator condition and to give ac cess for cleaning Remove seat Push on the center of the access plug while pulling on the edge and remove plug 1 Access plug 2 Push in ...

Page 59: ...TE If vehicle is used in dusty area inspect more frequently than speci fied in maintenance chart If water deposits are found squeeze and remove the clamps Pull drain tubes out CAUTION Do not start engine when water is found in the drain tubes When water deposits are found the air filter must be inspected dried replaced depending on its condition Remove air filter as explained below WARNING Never r...

Page 60: ...affle 1 Air filter 1 Foam Clean inside of air box Wash air filter and foam with warm water and mild detergent as neces sary Squeeze foam to remove excess wa ter Let dry air filter and foam thor oughly If air filter element or foam is dirty re place with a new one V01F05Y 1 2 V01F06Y 1 V01F07Y 1 V01F08Y 1 vmo9903a book Page 58 Wednesday December 23 1998 8 12 AM ...

Page 61: ...d replace it by one of the same rating CAUTION Do not use a higher rated fuse as this can cause severe damage Fuses are located in engine compart ment on LH side of battery 1 Battery 2 Fuse holder Fuses are identified by a number lo cated beside the fuse 1 Ignition system 2 Accessories power outlet and auxiliary supply 3 Solenoids 4 Fan 5 MPEM Multi Purpose Electronic Module 6 Charging system Bulb...

Page 62: ...clockwise 1 Lens 2 Screws Indicator Light Replacement If one LED is burnt in the indicator light cluster see an authorized Bombardier ATV dealer for replacement of the light cluster Speedometer Bulbs Each bulb can be replaced individually Proceed as follows Remove the screw on each side of the steering cover Remove the choke knob lever 1 One screw on each side 2 Remove the choke knob lever Pull up...

Page 63: ...driver 1 Pull bulb out Reinstall new bulb using long nose pli ers Turn bulb socket clockwise to lock Drive Train Drive Shaft Boot Protector Inspection Visually inspect drive shaft protectors and boot conditions Check protectors for damage or rubbing against shafts Check boots for cracks tears leaking grease etc Repair or replace damaged parts as necessary 1 Drive shaft protector 2 Drive shaft boot...

Page 64: ...ation must be kept in a specific direction for proper operation Wheel Removal Loosen nuts then lift vehicle Place a support under vehicle as shown Re move nuts then remove wheel At installation it is recommended to apply anti seize lubricant on threads Gently tighten nuts in a criss cross sequence then apply a final torque of 75 N m 55 lbf ft 1 Taper side of nut WARNING Tire pressure greatly affec...

Page 65: ...te for cracks or other dam age Properly retighten fasteners as necessary and have skid plate re placed if damaged Hitch Trailer Ball Condition Check tightness of fasteners and tightness condition of trailer ball Prop erly retighten as necessary and re place ball if worn Fasteners Check fastener condition and tight ness on the vehicle Retighten as re quired Seat Latch Remove seat and check latch me...

Page 66: ...rly distributed on the rack s before op erating the vehicle Safely reduce speed according to terrain condi tions when carrying cargo or pull ing a trailer Allow greater distance for breaking Always secure cargo as low as possible on the rack s to reduce the effect of a higher center of gravity Failure to follow the rec ommendations here could cause changes in vehicle handling which could lead to a...

Page 67: ...the PARK position and set the parking device Secure the vehicle to front by the front bumper and rear by the frame CAUTION Attaching vehicle at oth er locations may damage the vehi cle V01A09Y vmo9903a book Page 65 Wednesday December 23 1998 8 12 AM ...

Page 68: ...buretor may have occurred Contact an authorized Bombardier ATV dealer 5 Spark plug ignition no spark Check ignition fuse condition Remove spark plugs then reconnect to spark plug caps Check that ignition switch is at the ON position Start engine with spark plugs grounded to engine away from spark plug holes If no spark appears replace spark plugs If trouble persists contact an authorized Bombardie...

Page 69: ...icator light irregularly flashes at idle speed Possible causes What to do 1 Engine idle is set too low Contact an authorized Bombardier ATV dealer SYMPTOM Transmission does not shift smoothly Possible causes What to do 1 Engine transmission oil level is low Refill engine with recommended oil at the proper level 2 Transmission shifting system Try depressing the throttle lever more while shifting 3 ...

Page 70: ...COOLING Type Liquid cooled Radiator Rear mounted with thermostatic fan CARBURETION Carburetor make and type Mikuni BST34 Constant depression type with manual choke Idle speed 50 1050 RPM Low speed screw adjustment 1 8 1 Fuel pump make and type Mikuni external vacuum operated ELECTRICAL Magneto generator make and type Denso 400 W 6000 RPM Ignition type IDI Inductive Discharge Ignition Ignition timi...

Page 71: ... W x 305 ID mm 25 x 8 x 12 in Rear 635 OD x 254 W x 305 ID mm 25 x 10 x 12 in WHEELS Size Front 305 dia x 165 W mm 12 in x 6 5 in Rear 305 dia x 203 W mm 12 in x 8 in Wheel nut torque 75 N m 55 lbf ft BRAKES Front Brembo hydraulic 2 discs Rear Brembo hydraulic 1 disc Parking Park through transmission LH brake lever includes a lock LOADING CAPACITY Front rack 40 kg 90 lb includes front storage tray...

Page 72: ...ngine and transmission SAE 10W40 4 stroke mineral based engine oil API classification SF SG or SH Do not use synthetic or semi synthetic oil Coolant Ethyl glycol water mix 60 coolant 40 water Use coolant specifically designed for aluminum engines Fuel Type Regular unleaded gasoline Octane 87 R M 2 or higher Differential Front Synthetic polyolester oil 75W90 API GL 5 Rear Synthetic polyolester oil ...

Page 73: ...meter per hour SYMBOL m kg N L C kPa N m km h PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U ...

Page 74: ...ICATION NUMBER V I N _________________________________ ENGINE IDENTIFICATION NUMBER E I N _________________________________ IDENTIFICATION NUMBER E I N _________________________________ Purchase Date year month day Warranty Expiry Date year month day To be completed by the dealer at the time of the sale DEALER IMPRINT AREA vmo9903a book Page 72 Wednesday December 23 1998 8 12 AM ...

Page 75: ...____________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY STOLEN UN...

Page 76: ...ÿþýÿüûúùøû ÿþýÿþüûúùøü öõÿùôóýûò ATV WARRANTY VALCOURT QUEBEC CANADA J0E 2L0 STAMP vmo9903a book Page 74 Wednesday December 23 1998 8 12 AM ...

Page 77: ...________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY STOLEN UNITS ...

Page 78: ...ÿþýÿüûúùøû ÿþýÿþüûúùøü öõÿùôóýûò ATV WARRANTY VALCOURT QUEBEC CANADA J0E 2L0 STAMP adress no page fm Page 74 Wednesday January 13 1999 11 07 AM ...

Page 79: ...WARNING Indicates a potential hazard that could result in serious injury or death vmo9903a book Page 75 Wednesday December 23 1998 8 12 AM ...

Page 80: ...VER CARRY A PASSENGER You increase your risk of losing control if you carry a passenger NEVER OPERATE THIS ATV ON A PAVED SURFACE You increase your risk of losing control if you operate this ATV on pavement NEVER OPERATE THIS ATV ON PUBLIC ROADS You can collide with another vehicle if you operate this ATV on a public road ALWAYS WEAR AN APPROVED HELMET eye protection and protective clothing NEVER ...

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