Bomar Ergonomic Series, Operating Instructions Manual

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Manual version: 1.15 / June 2019
Manual rev.: 2
Content
1. BEZPEČNOSTNÍ POKYNY / SAFETY NOTES /
SICHERHEITSHINWEISE ................................................................ 10
1.1. Machine determination .................................................................................................................. 12
1.2. Protective clothing and personal safety...................................................................................... 12
1.3. Safety notes for machine operator .............................................................................................. 14
1.4. Safety notes for the servicing and repairs .................................................................................. 16
1.4.1. Safety notes for the servicing and repairs on hydraulic unit................................... 16
1.5. Safety notes for the cooling .......................................................................................................... 16
1.5.1. Instructions for first aid .................................................................................................... 16
1.6. Safety machine accessories ........................................................................................................... 18
1.6.1. Emergency Stop Switch ................................................................................................... 18
1.6.2. Arm cover ........................................................................................................................... 19
1.6.3. Saw band covers .............................................................................................................. 20
1.6.4. Saw band stretching and rupture inspection ............................................................. 21
1.7. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols ............................................................................................................................................. 22
1.8. Umístění štítku st roje / Maschinenschild position / Position of machine label ................. 23
2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /
DOKUMENTATION DER MASCHINE ............................................. 25
2.1. Technická data / Technische Daten / Technical data ..............................................................27
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram ........................................... 28
2.3. Popis / Bescreibung / Description ............................................................................................... 29
2.4. Transportation and stocking......................................................................................................... 30
2.4.1. Conditions for transportation and stocking ............................................................... 30
2.4.2. Transport and stocking preparations .......................................................................... 30
2.4.3. Transport and stocking ................................................................................................... 30
2.4.4. Transportní schéma / Transport schéma / Transport schneme ............................. 31
2.5. Activation .......................................................................................................................................... 32
2.5.1. Machine working conditions ......................................................................................... 32
2.6. Band saw unpacking and assembling ........................................................................................ 32
2.6.1. Installation of the length stop for the material length setting ............................... 32
2.6.2. Attachment of the cooling liquid tub .......................................................................... 34
2.6.3. Assembly of the hand wheel ......................................................................................... 34
2.6.4. Machine installing and leveling .................................................................................... 35
2.6.5. Kotevní plan / Veranke rungsplan / Grounding plan ............................................... 36
2.6.6. Electrical connection ....................................................................................................... 37
2.6.7. Check the direction of the saw band .......................................................................... 37
2.6.8. Inspection of the connection to the electrical network ........................................... 38
2.6.9. Filling of the cooling system .......................................................................................... 38
2.7. Machine functions check ............................................................................................................... 38
2.8. Machine disposal after lifetime .................................................................................................... 38
2.9. Saw band .......................................................................................................................................... 40
2.9.1. Saw band size ................................................................................................................... 40
2.9.2. Selection of the saw band tooth system .................................................................... 40
2.9.3. Saw band running-in ...................................................................................................... 40
2.9.4. Tables for teeth selection ............................................................................................... 42
3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER
MASCHINE ................................................................................... 43
3.1. Starting the band saw and switching on the safety circuits .................................................. 45
3.2. Control elements ............................................................................................................................. 46
3.3. Machine control .............................................................................................................................. 48
3.3.1. Cutting ................................................................................................................................ 48
3.3.2. Setting of the material length ....................................................................................... 50
3.3.3. Setting of the cutting angle ............................................................................................ 51
3.3.4. Setting of the optimal span of the guiding cubes .................................................... 54
3.3.5. Cutting speed adjustment ............................................................................................. 54