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Bomag BW 900-2, Operating Instructions Manual

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Bomag BW 900-2 Operating Instructions Manual Download Page 17

 Safety regulations

BOMAG

17

BW 900-2

After maintenance work

After completion of maintenance work reinstall all
guards and safety features.

Repair

Attach a warning tag to the steering wheel if the
machine is defective.

Repairs must only be performed by qualified per-
sons who have been instructed for this purpose.
Use our repair instructions.

Exhaust gases are highly dangerous! Always en-
sure an adequate supply of fresh air when starting
in closed rooms!

Test

Depending on the type of application and the op-
erating conditions vibratory equipment has to be
examined by a specialist whenever required, but
at least once every year.

Summary of Contents for BW 900-2

Page 1: ...Operating instructions Maintenance instructions Catalogue number 008 152 91 10 2002 BW 900 2 S N 901 800 00 S N 861 800 02 Tandem Vibratory Roller...

Page 2: ......

Page 3: ...r operators and mainte nance personnel on construction sites Always keep this manual close at hand e g in the tool compartment of the machine or in a specially provided container These operating and m...

Page 4: ...ype Fig 3 Engine No Fig 3 i Note Fill in the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Pleas...

Page 5: ...maintenance 42 5 2 Fuels and lubricants 43 5 3 Fuels lubricants and filling capacities 44 5 4 Running in instructions 45 5 5 Maintenance table 46 5 6 Checking the engine oil level 47 5 7 Checking the...

Page 6: ...5 24 Changing the hydraulic oil filter element 64 5 25 Water sprinkler system maintenance in the event of frost 65 5 26 Tightening torques for screws with metric unified thread 65 5 27 Engine conserva...

Page 7: ...BOMAG 7 BW 900 2 1 Technical Data...

Page 8: ...56 458 560 1620 2340 200 372 2080 28 900 BW 900 2 Weights Operating weight CECE kg 1326 Mean static linear load CECE kg cm 7 4 Dimensions Working width mm 900 Travel characteristics Travel speed 1 km...

Page 9: ...ing brake hydro mechanical Steering Type of steering Oscill articul Steering operation hydrostatic Steering oscillation angle Degree 30 6 Vibration system Vibrating drum front Drive system hydrostatic...

Page 10: ...Technical Data BOMAG 10 BW 900 2...

Page 11: ...BOMAG 11 BW 900 2 2 Safety regulations...

Page 12: ...fully functional safety equipment l Have the machine inspected by an expert once every year Unintended use Dangers may however arise from the machine if it is used by untrained personnel in an unprofe...

Page 13: ...oints Towing the machine You should generally use a tow bar Max towing speed 1 km h 1 6 mph max towing distance 500 m 1640 ft Before releasing the multi disc brakes secure the machine properly against...

Page 14: ...f necessary give warning signals Stop work im mediately if persons remain in the danger area de spite the warning Do not step or stand in the articulation area of the machine when the engine is runnin...

Page 15: ...t and water away from fuel Leaking fuel tanks can cause explosion Ensure tight fit of the fuel tank lid if necessary replace im mediately Fire protection measures Become acquainted with the location a...

Page 16: ...e any tools or other objects that could cause damage in the engine compartment Working on electrical equipment Before starting to work on electric parts of the ma chine disconnect the battery and cove...

Page 17: ...ive Repairs must only be performed by qualified per sons who have been instructed for this purpose Use our repair instructions Exhaust gases are highly dangerous Always en sure an adequate supply of f...

Page 18: ...Safety regulations BOMAG 18 BW 900 2...

Page 19: ...BOMAG 19 BW 900 2 3 Indicators and Controls...

Page 20: ...Indicators and Controls BOMAG 20 BW 900 2 Fig 5...

Page 21: ...ght 5 Charge control light 6 Warning light for seat contact switch 7 Rotary switch for flashing beacon 8 Rotary switch for working lights 9 Push button for warning horn 10 Ignition switch 11 Push butt...

Page 22: ...eps 3 2 Description of indicators and control elements Fig 6 No 1 Operating hour meter counts the operating hours while the engine is run ning All service work must be carried out according to the rea...

Page 23: ...pres sure drop shut the engine down immediately goes out after starting the engine Fig 9 No 4 Parking brake warning light lights with the ignition switch in posi tion I test with travel lever in neut...

Page 24: ...8 Push button for warning horn Fig 14 No 9 Rotary switch working lights Working light front rear Position left Light off Position right Working lights on with ignition switch in position I Fig 15 No 1...

Page 25: ...ess to switch the vibration on or off Fig 17 No 12 Travel lever press through po sition 0 to the right parking brale applied starting of engine possible Position 0 service brake the machine is automat...

Page 26: ...l tank Fig 21 No 16 Choke lever Position I choke open Position II choke closed i Note Always close the choke if the engine is cold or has cooled down Always open the choke when the engine is warm Fig...

Page 27: ...Indicators and Controls BOMAG 27 BW 900 2 Fig 24 No 18 Water level gauge...

Page 28: ...Indicators and Controls BOMAG 28 BW 900 2...

Page 29: ...BOMAG 29 BW 900 2 4 Operation...

Page 30: ...truction manual l Park the machine on ground as level as possi ble Check l fuel tank and fuel lines for leaks l bolted connections for tight fit l function of steering l machine for cleanliness damage...

Page 31: ...lt on Fig 25 Fig 26 l Close the choke Fig 26 i Note Always close the choke if the engine is cold or has cooled down Always open the choke when the engine is warm Fig 27 l Check whether the travel leve...

Page 32: ...rm troubleshooting Fig 31 l Turn the ignition key Fig 31 to position II the starter will crank the engine l As soon as the engine ignites return the igni tion key to position I Fig 32 l If the vibrati...

Page 33: ...educe the ground adhesion of the machine on inclina tions and slopes Soil conditions and weather influences impair the gradability of the machine Do not drive up and down inclinations exceed ing the m...

Page 34: ...r Fig 36 by shifting it to the left out of braking position and move it slowly to the desired travel direction Position I max speed in forward Position II max speed in reverse 4 6 Stopping the machine...

Page 35: ...ote Switch the vibration on when the engine is running with full speed Vibration at standstill leaves transverse marks in the asphalt therefore l only switch the vibration on after shifting the travel...

Page 36: ...nkler system is switched on Fig 44 l Switch the cock valve to position II Fig 44 The gravity sprinkler system is switched off 4 9 Stopping the engine ma chine Fig 45 l Move the travel lever Fig 45 to...

Page 37: ...ger Danger of accident Secure the machine against unauthorized use pull the ignition key off l Mark machines which could be in the way with a clearly visible sign 4 10 Adjusting the driver s seat Dang...

Page 38: ...s alternately and step by step to 35 Nm 25 7 ftlb Towing the machine Fig 53 Caution You should generally use a tow bar max tow ing speed 1 km h 1 6 mph max towing dis tance 500 m 1640 ft l Tow the mac...

Page 39: ...loads being lifted Always use shackles on the lifting points for loading tying or lifting the machine Check the fastening of the central lifting hook before each lifting process Fig 54 l After driving...

Page 40: ...Operation BOMAG 40 BW 900 2 Loading weight See technical data After transport Fig 57 l After transport release the articulation lock again and store it in the receptacle...

Page 41: ...BOMAG 41 BW 900 2 5 Maintenance...

Page 42: ...on hose l Do not draw off fuel from near the bottom of the drum l Fuel left in the drum is not suitable for the en gine and should only be used for cleaning pur poses Notes on the engine performance C...

Page 43: ...egular lubrication oil changes The longest permissible time a lubrication oil should remain in an engine is 1 months If the fol lowing oil change intervals are not reached over a period of 1 months th...

Page 44: ...ngine Engine oil API SF SG 1 5 l 0 4 USgal up to dipstick mark max SAE 10W 30 15 C to 40 C Fuel unleaded standard grade gasoline 30 litres 8 USgal Hydraulic system hydraulic oil ISO HV32 kinematic vis...

Page 45: ...Retighten the fastening screws on air filter ex haust and other attachments Maintenance up to 200 operating hours l New engines normally have a higher fuel con sumption We recommend to check the oil...

Page 46: ...Every 125 operating hours 5 13 Lubricating the articulated joint High pressure grease 5 14 Cleaning the air filter 5 15 Cleaning checking or changing the spark plugs 5 16 Changing the engine oil at le...

Page 47: ...ty of oil refer to the table of fuels and lubricants l Check the oil level again after running the en gine for approx 1 minute 5 7 Checking the fuel level Danger Fire hazard Do not inhale any fuel fum...

Page 48: ...y of oil refer to the table of fuels and lubricants i Note If during the daily inspection of the oil level the hy draulic oil level is found to have dropped check all lines hoses and components for le...

Page 49: ...required close the lid i Note If there is a risk of frost observe the special service instructions under water sprinkler system main tenance in case of frost Make sure that the ventilation bore in th...

Page 50: ...operating hours BOMAG 50 BW 900 2 5 12 Cleaning the cooling air in take opening Fig 66 i Note Dirt in the cooling air intake openings reduces the cooling effect l Clean the cooling air intake opening...

Page 51: ...ust be replaced in any case It is therefore recommended to keep at least one cartridge in stock The dry air filter cartridge must be changed af ter 500 operating hours but at the latest after 1 year C...

Page 52: ...a damaged dry air filter immediately Wet cleaning Fig 71 l Clean the foam filter by moving it to and fro in luke warm water containing commercial deter gent Then rinse it thoroughly in clear water sha...

Page 53: ...cessive combustion residuals or burned off electrodes replace the spark plug en sure correct heat value of the spark plug l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0...

Page 54: ...he drain plug back in with a new seal ring Fig 77 l Fill in new engine oil Fig 77 For quality and quantity of oil refer to the table of fuels and lubricants l Screw the cap on the oil filler neck Fig...

Page 55: ...dispose of environmentally together with the engine oil filter cartridge Fig 79 l Loosen the engine oil filter cartridge Fig 79 with a suitable filter wrench and unscrew it l Wipe the sealing face on...

Page 56: ...e clamps Fig 82 l Pull the fuel filter out of the top and bottom hoses Fig 83 l Install the new fuel filter and observe the flow direction Fig 83 5 19 Cleaning the sprinkler sys tem i Note In the even...

Page 57: ...oosen b the hose clamp 1 and pull the hose off the sprinkler tube 2 Left hand side Fig 86 l Pull the cap a Fig 86 off the sprinkler tube l Loosen b the hose clamp 1 and pull the hose of the sprinkler...

Page 58: ...pole grease Vaseline l Tighten the terminal clamps l Check the fastening of the battery Serviceable batteries l Clean battery and battery compartment Caution Use only distilled water to fill up missi...

Page 59: ...the cylinder head cover and take both cylinder head covers off Fig 90 Fig 91 l Turn the flywheel with the cooling fan in clock wise direction Fig 91 Caution Do not turn by the fan blades l The T marks...

Page 60: ...ournal 1 l After the adjustment tighten the journal adjust ment nut with 9 Nm Fig 93 l Turn the flywheel 270 in clockwise direction Fig 93 l The T marks on cooling fan and on the left hand side of the...

Page 61: ...d cause damage to the engine Always replace the filter cartridge if it is soiled with wet or oily dirt Do not use gasoline or any hot fluids to clean the filter cartridge Fig 94 l Remove the cover and...

Page 62: ...900 2 Fig 97 l Lay the foam insert into the air filter cartridge into the air filter housing cover and then install the air filter cartridge Fig 97 l Attach the air filter housing cover to the air fil...

Page 63: ...draulic sys tem l Drive the machine until the hydraulic oil has reached operating temperature l Clean the area around the fuel filler neck l Remove the filler cap Fig 98 l Unscrew the leak oil line fr...

Page 64: ...ilter el ement With a clean oil filter the hydraulic oil filter contam ination indicator will show green The filter element must be changed with every hy draulic oil change and after major repairs in...

Page 65: ...until the anti freeze mixture starts to run out from the sprinkler tubes 5 26 Tightening torques for screws with metric unified thread Fig 101 Strength classes for screws with untreated non lubricate...

Page 66: ...37 2 o Nato Code C640 642 If the engine is to be shut down for a longer period of time e g over winter we recommend the fol lowing measures to avoid corrosion l Clean engine and cooling system With co...

Page 67: ...BOMAG 67 BW 900 2 6 Trouble shooting...

Page 68: ...e or insufficient mainte nance Whenever a fault occurs you should there fore thoroughly read these instruction on correct operation and maintenance If you cannot locate the cause of a fault or rectify...

Page 69: ...n tighten the terminal clamps and cover with acid free grease Especially during winter use of too vis cous engine oil Use engine oil appropriate for the outside temperature Insufficient fuel supply fu...

Page 70: ...fan Clear the cooling air duct Air filter dirty clean replace if necessary Too low engine oil pressure en gine must be shut down im mediately Leaks in the lubrication oil system engine oil level too l...

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