Bollhoff P803 Operating Instructions Manual Download | Manualshive

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P803 / 00.11.14

OPERATING INSTRUCTIONS

SETTING TOOL FOR RIVKLE®
BLIND RIVET NUTS AND STUDS

AIM INDUSTRIES
6216 Transit Road
Depew, NY 14043

Tel. 716-681-6196
Fax. 716-681-1610

www.AIMFasteners.com
[email protected]

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Summary of Contents for P803

Page 1: ...3 00 11 14 OPERATING INSTRUCTIONS SETTING TOOL FOR RIVKLE BLIND RIVET NUTS AND STUDS AIM INDUSTRIES 6216 Transit Road Depew NY 14043 Tel 716 681 6196 Fax 716 681 1610 www AIMFasteners com aimrivnut aol com ...

Page 2: ...ol provides a setting force using air pressure This principle has some advantages Ability to crimp the same RIVKLE on various thickness without any adjustment of the tool improved mandrel and overall tool life due to the ability to supply the optimal force needed for setting Possibility of a second crimping without any risk of stripping the thread Specifications Setting capacity RIVKLE from M3 to ...

Page 3: ...3 00 11 14 3 M3 M4 M5 M6 M8 Fig 1 A 78 78 78 78 78 Table 1 P4 L 32 31 41 42 42 Fig 2 A 59 59 59 59 59 Table 2 P5 L 33 34 40 42 47 SAFETY BEFORE WORKING ON THE P803 TOOL PLEASE DISCONNECT THE COMPRESSED AIR ...

Page 4: ...N912 M5 x 70 2361 1305 030 2368 0305 040 2368 0305 010 M6 2368 0306 000 CHC ISO4762 DIN912 M6 x 70 2361 1306 030 2368 0306 040 2368 0306 010 M8 2368 0308 000 CHC ISO4762 DIN912M8 x 70 2361 1308 030 None required 2368 0308 010 ITEM 138 is PN 2368 0300 138 Table 1 How to change the mandrel Loosen the anvil lock nut and unscrew the anvil 2 Unscrew the nose 5 Put the screw through the ring 3 which cor...

Page 5: ...30 3761 1308 020 3761 1308 030 6 32 2361 1367 620 2361 1335 030 8 32 2361 1368 620 2361 1368 030 10 24 2361 1369 620 2361 1369 030 10 32 2361 1369 720 2361 1369 030 1 4 20 2361 1374 620 2361 1374 030 1 4 28 2361 1374 720 2361 1374 030 5 16 18 2361 1376 620 2361 1308 030 5 16 24 2361 1376 720 2361 1308 030 table 2 To change to the mandrel and anvil Hold the nosepiece 5 loosen the anvil locknut and ...

Page 6: ...SE Adjustment of the anvil fig 3 The anvil position depends on the length of the RIVKLE before crimping Adjust the anvil position as indicated in figure 3 After the adjustment tighten the anvil lock nut 2 at 10 Nm 1 mm Fig 3 ...

Page 7: ...essure is 6 bars We suggest the use of an air filtration unit which includes oiling filtering processes and pressure regulation in the air power unit This unit should be placed up to 3 meters from the tool see the schematic on pg 7 in order to obtain an optimum life cycle for the tool and to reduce the amount of maintenance to a minimum ALL THE AIR HOSES MUST HAVE AT LEAST A 6 4 mm OR A INCH INTER...

Page 8: ...t the system pressure is set between 5 and 7 bars 75 105 PSI Before activating the crimping process set the pressure to 0 by turning the setting adjustment to minimum Progressively increase the crimping pressure by turning the adjustment towards Step by step test the crimping quality of the RIVKLE up to the optimal crimping The optimal crimping s is indicated in the Bollhoff RIVKLE brochure fig 6 ...

Page 9: ...prove the process you must set the screw on the back of the tool E206 If the screw is turned clockwise the time is longer turning counterclockwise shortens the unscrewing time Unscrewing button In case of unscrewing problems the P803 tool is equipped with a reverse button at the back To reverse the tool you need to press the button 34 Fig 6 ...

Page 10: ...P803 00 11 14 10 ...

Page 11: ... 1 Piston 020 2 Spacer 067 1 M8 bolt 022 1 O Ring 071 1 Plastic Sleeve 023 1 Back up ring 078 1 Ball pin 024 1 Guide 118 3 Seal 025 1 Receiver piston 129 1 Shutter 026 1 Spring ring E201 1 Air motor 027 1 Body E202 1 Push pull valve 028 1 Distributor E203 1 Trigger valve 029 1 alignment pin E204 1 Trigger 030 1 Locking ring E205 1 Pressure regulator valve 031 1 Spring ring E206 1 Needle valve 032 ...

Page 12: ...f the tool unless the operator is skilled in these types of operations __ The air pressure supply must be switched off before every repair or maintenance operation After 500 000 cycles the tool should be disassembled and worn and damaged parts replaced The following repair kits are available for the P803 tool Push pull valve kit 2368 0300 202 Trigger valve kit 2368 0300 203 Regulator valve kit 236...

Page 13: ... Check the crimping value in the RIVKLE catalogue RIVKLE is not set in the material 1 Incorrect grip range for the RIVKLE 2 The RIVKLE head is not in contact with the anvil when crimping 3 Crimping pressure insufficient 1 Check the crimping value in the RIVKLE brochure 2 Make sure the RIVKLE head is in contact with the anvil when setting 3 Try again to crimp following the instructions Tool pressur...

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