BOESCH BC Series Operation And Maintenance Manual Download Page 10

11 

 

Disassembly and Assembly 

 

1.  Disassembly 

 

When disassembling pump, have a piece of cardboard or wooden board ready to place the 
different parts on as you work. Do not pile parts on top of each other. They should be laid out 
neatly in rows. The “O” ring and gasket cannot be used again once they are removed. 
Have replacement parts ready. Disassemble in the following order, referring to the sectional view. 
 

Be sure to turn off power source before starting disassembly. 
 

(a) Remove pump casing bolts, raise the motor section, and remove pump casing. 
(b) Remove shaft head bolt and impeller. 
(c)  Remove oil filler plug and drain lubricating oil. 
(d) Remove intermediate casing bolts and intermediate oil chamber. 
     (Remember that any lubricating oil remaining in the mechanical seal chamber will flow out.) 
(e) Carefully remove mechanical seal, taking care not to scratch sliding surface or motor shaft. 
 

2.  Assembly 
 
Re-assemble in reverse order of disassembly. 

 

(a) During re-assembly, rotate the impeller by hand and check for smooth rotation. If rotation is not 
smooth, perform steps-(3) through -(5) again. 
(b) Upon completion rotate the impeller by hand from the suction inlet and check that it rotates 
smoothly. 

 

Please obtain “O” rings, shaft seals and other parts from your dealer. Refer to part lists

 

attached. 

 

Nameplate format 

 
 

 

 

 

MODEL: 

 

MADE IN TAIWAN 

P2: 

kW 

HP 

QMAX: 

GPM 

HZ 

PHASE 

HMAX: 

FT 

FLA: 

RPM: 

RPM 

WEIGHT: 

LBS 

 

S.NO: 

 

 

Summary of Contents for BC Series

Page 1: ...OPERATION AND MAINTENANCE MANUAL BC SERIES 2 Full Passage Submersible Sewage Pump ...

Page 2: ...cessary accessories been supplied For a list of standard accessories see Construction section We recommend that you keep a spare pump on hand in case of emergencies Keep this instruction manual in a safe place for future reference Specifications Check the nameplate for your pump s head Hmax discharge volume Qmax speed R P M motor voltage and current Other specifications are noted in the chart belo...

Page 3: ...ope to the grip and install the pump 2 This pump must not be installed on its side or dry operated Ensure that it is installed upright on a secure base 3 Install the pump in the tank where there is the least turbulence 4 Install piping so that air will not be entrapped If piping must be installed in such a way that air pockets are unavoidable install an air release valve wherever such air pockets ...

Page 4: ...merse any splicing in water B Do not pull power cable Use the pump handle C Do not expose any cables to sunlight Grounding Yellow green cable should be connected to ground Under no circumstances should the green yellow green wire be connected to the power supply WARNING Use short circuit breakers to prevent danger of electrical shock WARNING Never start the pump while it is suspended as the pump m...

Page 5: ...ity of liquid discharged falls suddenly foreign matter may be blocking the suction inlet 2 Regular inspections Monthly inspections Measure insulation resistance as previously described Annual inspections To prolong the service life of the mechanical seal replace the oil in the mechanical seal chamber once a year Cloudy oil is an indication of a defective mechanical seal requiring replacement When ...

Page 6: ...7 Construction BC SERIES 0 5 1HP ...

Page 7: ... 1 17 2 O ring NBR 8 Mechanical Seal CA CE SIC SIC 18 Gasket NBR 9 Seal Housing EN GJL 200 21 Float Switch Optional 10 Lip Seal NBR NO Part Material NO Part Material 19 Screw AISI 304 21 6 Spring Washer AISI 304 19 1 Screw AISI 304 21 9 Spring Washer AISI 304 19 2 Long Screw of motor Steel 22 Oil Filler Plug AISI 304 19 3 Screw AISI 304 22 1 O ring of Oil Filler Plug NBR 19 4 Screw AISI 304 23 Cab...

Page 8: ...9 Construction BC SERIES 1 5 2HP ...

Page 9: ...2 O ring NBR 8 Mechanical Seal CA CE SIC SIC 18 Gasket NBR 9 Seal Housing EN GJL 200 21 Float Switch Optional 10 Lip Seal NBR NO Part Material NO Part Material 19 Screw AISI 304 21 4 Washer with O ring AISI 304 NBR 19 1 Screw AISI 304 21 6 Spring Washer AISI 304 19 2 Long Screw of motor Steel 21 9 Spring Washer AISI 304 19 3 Screw AISI 304 22 Oil Filler Plug AISI 304 19 4 Screw AISI304 22 1 O ring...

Page 10: ...l filler plug and drain lubricating oil d Remove intermediate casing bolts and intermediate oil chamber Remember that any lubricating oil remaining in the mechanical seal chamber will flow out e Carefully remove mechanical seal taking care not to scratch sliding surface or motor shaft 2 Assembly Re assemble in reverse order of disassembly a During re assembly rotate the impeller by hand and check ...

Page 11: ...nd caused pump to stop 2 Lower liquid temperature 3 Reverse rotation 3 Correct rotation Does not pump Inadequate vol ume 1 Reverse rotation 1 Correct rotation see Operation 2 Significant drop in voltage 2 Check power supply 3 Operating a 60Hz pump with 50Hz 3 Check nameplate 4 Discharge head is high 4 Recalculate and adjust operating point 5 Low operating water level causes air suction 5 Raise wat...

Page 12: ...12 Vol PMHIPPO 20051 BOESCH PUMPS LLC 305 999 1769 BoeschPumps com sales boeschpumps com ...

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