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10

STEP 5  ASSEMBLE  PRESS  STATION

10

20

21

93

76

33

33

32

32

66

66

85

71

88

88

36

36

55

55

76

90

90

90

87

93

32

32

32

67

67

86

74

23

3

Insert  two  5/8"  ID  BUSHINGS(66)  into  TOP  FRAME(10).
Attach  PRESS  ARM(20)  to  TOP  FRAME(10)  using  5/8" X 7-1/2"  HEX  HEAD  BOLT(71),
two  5/8"  WASHER(88)  and  5/8"  NYLON  NUT(85).
Attach  PRESS  SEAT  FRAME(21)  to  PRESS  UPRIGHT(3)  using  two  3/8' X 4"  HEX
HEAD  BOLT(76),  four  3/8"  WASHER(90)  and  two  3/8"  NYLON  NUT(87).
Attach  LEG  EXTENSION(23)  to  PRESS  SEAT  FRAME(21)  using  1/2" X 3-1/8"  HEX
HEAD  BOLT(74),  two  1/2"  WASHER(89)  and  1/2"  NYLON  NUT(86),  then  cap  1/2"  bolt
and  nut  with  CAP  FOR  1/2"  NUT(93).

Summary of Contents for BCG 446

Page 1: ...e call your local dealer for assistance or RSI at 800 990 5556 9 00 AM 5 00 PM Our trained techanicians will provide immediate assistance to you free of charge We stand behind our products Every piece every part of this BODYCRAFT strength training system is guranteed for as long as you own it We will repair or replace anything that goes wrong Bodycraft is a division of Recreation Supply Inc P O Bo...

Page 2: ... for individuals over the age of 35 or persons with pre existing health problems Recreation Supply Inc assumes no responsibility for personal injury or property damage sustained by or through use of this product 1 This product must be assembled on a flat level surface to assure its proper function 2 Clean pads and frame on a regular basis We recommend warm soapy water Do not use harsh or abrasive ...

Page 3: ...LINK TOP CABLE PEC DEC CABLE LINK CABLE LOWER CABLE PULLEY NONSLIP 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94a 95 96 96a 96b PRESS BACK PAD SMALLER PRESS SEAT PAD LARGER PEC DEC BACK PAD LARGER PEC DEC SEAT PAD SMALLER 1 1 4 HAND GRIP LONGER 1 1 4 X 140 MM HAND GRIP 1 X 200 MM ROUND HAND GRIP 1 X 140 MM ROUND ...

Page 4: ...3 PARTS CHART 25 27a 24 29 30a 28 22 21 23 11a 17 26 20 19 15 16 5 4 3 2 1 10 6 7 8 12 14 9 13 18 ...

Page 5: ...4 PARTS CHART 31 32 33 34 35 38 39 40 41 42 50 64 65 66 67 57 56 58 62 93 68 69 49 37 36 59 60 61 63 44 43 53 52 51 54 45a 48a 94a 46a 47a 95 ...

Page 6: ...5 PARTS CHART 91 92 87 86 85 90 89 88 84 70 76 75 72 71 0 inch 1 2 3 4 5 6 7 1 2 1 4 3 4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 4 ...

Page 7: ... using two 3 8 HEX HEAD BOLT 78 four 3 8 WASHER 90 and two NYLON NUT 87 Attach PRESS UPRIGHT 3 to BASE FRAME 1 using two 3 8 HEX HEAD BOLT 78 four 3 8 WASHER 90 and two 3 8 NYLON NUT 87 Attach CENTER UPRIGHT 4 to BASE FRAME 1 using three 3 8 X 3 4 HEX HEAD BOLT 84 and three 3 8 WASHER 90 To ease the assembly process do not thghten bolts until instructed ...

Page 8: ...RAME 1 insert GUIDE ROD 5 to 1 ID BUSHING 64 then slide STACK SPACER 6 and RUBBER CUSHION 38 onto GUIDE ROD 5 Attach TOP PLATE 8 to SELECTOR ROD 9 using TOP PLATE BOLT 70 Slide WEIGHT PLATES 7 onto GUIDE ROD 5 Slide TOP PLATE 8 onto GUIDE ROD 5 and insert SELECTOR ROD 9 into center hole of WEIGHT PLATES 7 ...

Page 9: ...hree 3 8 X 3 4 HEX HEAD BOLTS 84 and three 3 8 WASHERS 90 NOTE Do Not tighten Attach PEC DEC UPRIGHT 2 and PRESS UPRIGHT 3 to TOP FRAME 10 each using two 3 8 X3 HEX HEAD BOLT 78 four 3 8 WASHER 90 and two 3 8 NYLON NUT 87 Please check the TOP FRAME 10 is EVENLY seated on CENTER UPRIGHT 4 PRESS UPRIGHT 3 and PEC DEC UPRIGHT 2 and tighten all bolts and nuts GRADUALLY not individually Attach AB PULLE...

Page 10: ...ead the axle of RIGHT PEC DEC ARM BRACKET 16 through the hole on PEC DEC SUPPORT 13 and attach using 1 2 WASHER 89 1 2 SPRING WASHER 92 and 1 2 NYLON NUT 86 Tighten NYLON NUT 86 and back off approximately 1 2 tum so that arm moves freely Repeat the same process to LEFT PEC DEC SET 17L Be certain the two ADJ CAMS 14 are evenly seated on PEC DEC SUPPORT 13 and two PEC DEC ARMS 17 are WORKING SMOOTHL...

Page 11: ...S ARM 20 to TOP FRAME 10 using 5 8 X 7 1 2 HEX HEAD BOLT 71 two 5 8 WASHER 88 and 5 8 NYLON NUT 85 Attach PRESS SEAT FRAME 21 to PRESS UPRIGHT 3 using two 3 8 X 4 HEX HEAD BOLT 76 four 3 8 WASHER 90 and two 3 8 NYLON NUT 87 Attach LEG EXTENSION 23 to PRESS SEAT FRAME 21 using 1 2 X 3 1 8 HEX HEAD BOLT 74 two 1 2 WASHER 89 and 1 2 NYLON NUT 86 then cap 1 2 bolt and nut with CAP FOR 1 2 NUT 93 ...

Page 12: ...6 INSTALL TOP CABLE Assemble cables and pulleys simulltaneously Insert threaded end of TOP CABLE 45a into slot in front of TOP FRAME 10 over pulley T1 around pulley T2 T3 T4 T5 down to pulley T6 around pulley T7 down to pulley T8 over pulley T9 T10 and screw into SELECTOR ROD 9 Attach pulley T6 to PRESS UPRIGHT 3 using one 3 8 X 2 3 4 HEX HEAD BOLT 79 two 3 8 WASHERS 90 and two 3 8 ID X 10mm BUSHI...

Page 13: ...end of PEC DEC CABLE 46a into receiver on right ADJ CAM 14 as shown and route cable over pulley behind PEC DEC UPRIGHT 2 over pulley and insert opposite end into receive on left ADJ CAM 14 Place pulley P3 over the PEC DEC CABLE 46a and attach SINGLE PULLEY BRACKET 28 as shown and let it dangle behind PEC DEC UPRIGHT 2 Tighten bolts Make certain the CABLE GUIDE 18 do not rub on the cable throughout...

Page 14: ... 47a P3 P3 C3 C3 10 C2 C2 29 82 95 43 43 49 87 28 Insert one eyelet end under P3 and hook on the eyelet end on SINGLE PULLEY BRACKET 28 Route cable under and around pulley C2 Hook the opposite eyelet end on triangle plate welded on TOP FRAME 10 ...

Page 15: ...90 90 90 90 87 87 87 82 27a Insert eyelet end of AB CABLE 94a into slot in front of PRESS UPRIGHT 3 over pulley A1 A2 down and around pulley A3 up and around pulley A4 down and around pulley A5 up and around A6 then insert the eyelet end into the slot of PEC DEC UPRIGHT 2 and fixed using 3 8 x 2 1 2 HEX HEAD BOLT 80 two 3 8 WASHER 90 and 3 8 NYLON NUT 87 ...

Page 16: ...9 A3 L3 Insert eyelet end of LOWER CABLE 48a through the U shape bracket of foot rest in front of BASE FRAME 1 and route cable under pulley L1 L2 up and around pulley L3 down and around pulley L4 under pulley L5 then attach the eyelet end under the cam of LEG EXETESION using 3 8 x 1 HEX HEAD BOLT 83 and 3 8 NYLON NUT 87 ...

Page 17: ...16 16 STEP 11 INSTALL ACCESSORIES 57 57 62 63 61 43 43 43 44 25 58 58 26 43 60 51 52 60 60 60 60 60 37 37 37 37 24 24 24 41 35 82 82 82 90 90 35 35 35 41 77 77 77 77 90 90 53 54 90 23 22 21 2 19 3 30a ...

Page 18: ...7 STEP 12 INSTALL WEIGHT STACK GUARDS optional 96 96 96 10 1 96a 96a 96b 96b 96a 96a 96b 96b Attach WEIGHT STACK GUARD 96 to BASE FRAME 1 and TOP FRAME 10 using 5 16 HEX HEAD BOLT 96a and 5 16 WASHER 96b ...

Page 19: ... helping remove any kinks and providing any initial cable stretch Be aware the cables can loosen and slightly stretch upon initial use The cables should be adjusted as tight as possible but no so tight as to lift the Top Plate 8 above the weight stack Be certain to secure the jam nuts after adjustments are made For better performance apply a household lubricant such as silicone to any adjustable a...

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