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Body Solid S2ACD Assembly Instructions & Owner'S Manual Download Page 11

  45

  11

S 2 A C D   H a r d w a r e   I l l u s t r a t i o n

Part #19  SOCKET HEAD CAP SCREW 3/8”X2.0”   

 

 

QTY. 1

Part #20  SET SCREW 10-32X1/8” 

 

 

 

 

 

QTY. 20

Part #40  NYLON LOCK NUT M12 

 

 

 

 

 

QTY. 9

Part #41 

NYLON LOCK NUT M10

  

 

 

 

 

 

QTY. 28

Part #42 

NYLON LOCK NUT M8

  

 

 

 

 

 

QTY. 6

    Part #43      

NYLON LOCK NUT M5

 

 

 

    

 

 

   QTY. 2

PART #10           PHILIP BOLT M6X16 FULL THREAD

QTY.3

PART #13

BUTTON HEAD CAP SCREW M8X25 FULL THREAD

QTY.4

PART #15       ALLEN SCREW 10-32*3.2 FULL THREAD

QTY.8

PART #9           ALLEN SCREW M8X8 FULL THREAD

QTY.4

QTY.2

PART #11     FLAT PHILIPS SCREW M5X16 FULL THREAD

PART #12

BUTTON HEAD CAP SCREW M6X40 FULL THREAD

QTY.1

PART #14     SOCKET HRAD CAP SCREW 3/8”-16X50.8 FULL THREAD

QTY.1

PART #10           PHILIP BOLT M6X16 FULL THREAD

QTY.3

PART #13

BUTTON HEAD CAP SCREW M8X25 FULL THREAD

QTY.4

PART #15       ALLEN SCREW 10-32*3.2 FULL THREAD

QTY.8

PART #9           ALLEN SCREW M8X8 FULL THREAD

QTY.4

QTY.2

PART #11     FLAT PHILIPS SCREW M5X16 FULL THREAD

PART #12

BUTTON HEAD CAP SCREW M6X40 FULL THREAD

QTY.1

PART #14     SOCKET HRAD CAP SCREW 3/8”-16X50.8 FULL THREAD

QTY.1

PART #10           PHILIP BOLT M6X16 FULL THREAD

QTY.3

PART #13

BUTTON HEAD CAP SCREW M8X25 FULL THREAD

QTY.4

PART #15       ALLEN SCREW 10-32*3.2 FULL THREAD

QTY.8

PART #9           ALLEN SCREW M8X8 FULL THREAD

QTY.4

QTY.2

PART #11     FLAT PHILIPS SCREW M5X16 FULL THREAD

PART #12

BUTTON HEAD CAP SCREW M6X40 FULL THREAD

QTY.1

PART #14     SOCKET HRAD CAP SCREW 3/8”-16X50.8 FULL THREAD

QTY.1

PART #10           PHILIP BOLT M6X16 FULL THREAD

QTY.3

PART #13

BUTTON HEAD CAP SCREW M8X25 FULL THREAD

QTY.4

PART #15       ALLEN SCREW 10-32*3.2 FULL THREAD

QTY.8

PART #9           ALLEN SCREW M8X8 FULL THREAD

QTY.4

QTY.2

PART #11     FLAT PHILIPS SCREW M5X16 FULL THREAD

PART #12

BUTTON HEAD CAP SCREW M6X40 FULL THREAD

QTY.1

PART #14     SOCKET HRAD CAP SCREW 3/8”-16X50.8 FULL THREAD

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

PART #41           NYLON LOCK NUT M10

QTY.8

PART #42         NYLON LOCK NUT M12

QTY.8

PART #44         NYL ON LOCK NUT M8

QTY.4

PART #45         HEX NUT 1/2"-13X11

QTY.1

PART #43        NYLON LOCK NUT M6

QTY.1

PART #40         FLANGE NUT M16

QTY.1

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Summary of Contents for S2ACD

Page 1: ... A s s e m b l y I n s t r u c t i o n s O W N E R S M A N U A L v S2ACD 032417 S2ACD ...

Page 2: ...are legible and intact Replacement Owner s Manuals and labels are available from your local Body Solid dealer If you have any questions about the operation set up or maintenance of this machine please call our customer service department at 1 800 556 3113 DWRULE 4 Warning Label for Rules DWSM 5 Warning Label for Maintenance e highest quality of materials and ains that component parts eventually we...

Page 3: ... o n t e n t s 3 SAFETY INSTRUCTIONS PAGE 4 PREPARATION PAGE 5 HARDWARE LIST PAGE 6 HARDWARE ILLUSTRATION PAGE 8 PART LIST ILLUSTRATION PAGE 14 ASSEMBLY INSTRUCTIONS PAGE 22 EXPLODED VIEW PAGE 37 CONTACT PAGE PAGE 38 ...

Page 4: ...ughly m Read each step in the assembly instructions and follow the steps in sequence Do not skip ahead If you skip ahead you may learn later that you have to disassemble components and that you may have damaged the equipment m Assemble and operate the S2ACD on a solid level surface Locate the unit a few feet from the walls or furniture to provide easy access The S2ACD is designed for your enjoymen...

Page 5: ...nch Set m Metric Wrench Set m Adjustable Wrench m Screwdriver standard and or phillips Installation Requirements Follow these installation requirements when assembling the S2ACD Set up the S2ACD on a solid flat surface A smooth flat surface under the machine helps keep it level A level machine has fewer malfunctions Provide ample space around the machine Open space around the machine allows for ea...

Page 6: ...8mm 3 8 X2 0 10 32X1 8 HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT HEX HEAD BOLT FLAT HEAD CAP SCREW BUTTON HEAD CAP SCREW SOCKET HEAD CAP SCREW BUTTON HEAD CAP SCREW SOCKET HEAD CAP SCREW SET SCREW PHILLIPS HEAD SCREW BUTTON HEAD CAP SCREW SET SCREW SOCKET HEAD CAP SCREW SET SCREW 1 PCS 8 PCS 12 PCS 2 PCS 8 PCS 4 PCS 1 PCS 1 PCS ...

Page 7: ...5 56 57 M12 M10 M8 M5 1 2 M12 M10 M8 M6 M5 M10 1 2 3 8 NYLON LOCK NUT NYLON LOCK NUT NYLON LOCK NUT NYLON LOCK NUT HEX NUT FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER LOCK WASHER LOCK WASHER LOCK WASHER 9 PCS 28 PCS 6 PCS 2 PCS 1 PCS 18 PCS 64 PCS 10 PCS 3 PCS 2 PCS 2 PCS 1 PCS 1 PCS ...

Page 8: ...EAD BOLT M10X45mm PARTIAL QTY 2 Part 4 HEX HEAD BOLT M10X50mm PARTIAL QTY 8 Part 5 HEX HEAD BOLT M10X65mm PARTIAL QTY 3 Part 3 HEX HEAD BOLT M10X45mm PARTIAL QTY 2 Part 4 HEX HEAD BOLT M10X50mm PARTIAL QTY 8 Part 5 HEX HEAD BOLT M10X65mm PARTIAL QTY 3 Part 6 HEX HEAD BOLT M10X75mm PARTIAL QTY 5 Part 7 HEX HEAD BOLT M10X80mm PARTIAL QTY 2 PART 6 HEX HEAD BOLT M10X30 FULL THREAD PART 5 HEX HEAD BOLT...

Page 9: ...HEX HEAD BOLT M12X35 PARTIAL THREAD QTY 8 PART 7 SOCKET HRAD CAP SCREW M8X20 FULL THREAD QTY 1 PART 8 ALLEN SCREW M4X8 FULL THREAD QTY 1 PART 6 HEX HEAD BOLT M10X30 FULL THREAD QTY 3 PART 4 HEX HEAD BOLT M10X50 PARTIAL THREAD QTY 8 PART 5 HEX HEAD BOLT M12X35 PARTIAL THREAD QTY 8 PART 7 SOCKET HRAD CAP SCREW M8X20 FULL THREAD QTY 1 PART 8 ALLEN SCREW M4X8 FULL THREAD QTY 1 PART 6 HEX HEAD BOLT M10...

Page 10: ...11 FLAT PHILIPS SCREW M5X16 FULL THR PART 12 BUTTON HEAD CAP SCREW M6X40 FULL PART 14 SOCKET HRAD CAP SCREW 3 8 16X50 8 FUL PART 10 PHILIP BOLT M6X16 FULL THREAD QTY 3 PART 13 BUTTON HEAD CAP SCREW M8X25 FULL THREAD QTY 4 PART 9 ALLEN SCREW M8X8 FULL THREAD QTY 4 QTY 2 PART 11 FLAT PHILIPS SCREW M5X16 FULL THREAD PART 12 BUTTON HEAD CAP SCREW M6X40 FULL THREAD QTY 1 PART 14 SOCKET HRAD CAP SCREW 3...

Page 11: ... HEX NUT 1 2 13X11 QTY 1 PART 43 NYLON LOCK NUT M6 QTY 1 PART 40 FLANGE NUT M16 QTY 1 PART 41 NYLON LOCK NUT M10 PART 42 NYLON LOCK NUT M12 PART 44 NYLON LOCK NUT M8 PART 45 HEX NUT 1 2 13X11 PART 43 NYLON LOCK NUT M6 PART 41 NYLON LOCK NUT M10 QTY 8 PART 42 NYLON LOCK NUT M12 QTY 8 PART 44 NYLON LOCK NUT M8 QTY 4 PART 43 NYLON LOCK NUT M6 QTY 1 PART 40 FLANGE NUT M16 QTY 1 PART 41 NYLON LOCK NUT ...

Page 12: ... WASHER ij11Xij20X2 QTY 19 PART 52 FLAT WASHER ij13Xij24X2 5 QTY 16 PART 53 FLAT WASHER ij6 6Xij12X1 6 QTY 3 PART 54 FLAT WASHER ij9Xij16X1 6 QTY 8 PART 50 SPRING WASHER ij10 QTY 5 PART 55 SPRING WASHER 3 8 QTY 1 PART 51 FLAT WASHER ij11Xij20X2 QTY 19 PART 52 FLAT WASHER ij13Xij24X2 5 QTY 16 PART 53 FLAT WASHER ij6 6Xij12X1 6 QTY 3 PART 54 FLAT WASHER ij9Xij16X1 6 QTY 8 PART 56 SPRING WASHER 1 2 QTY 1 PART 55 SPRI...

Page 13: ...3 8 QTY 1 PART 51 FLAT WASHER ij11Xij20X2 PART 52 FLAT WASHER ij13Xij24X2 5 PART 53 FLAT WASHER ij6 6Xij12X1 6 PART 54 FLAT WASHER ij9Xij16X1 6 PART 56 SPRING WASHER 1 2 PART 50 SPRING WASHER ij10 PART 55 SPRING WASHER 3 8 PART 53 FLAT WASHER ij6 6Xij12X1 6 PART 54 FLAT WASHER ij9Xij16X1 6 PART 56 SPRING WASHER 1 2 PART 55 SPRING WASHER 3 8 PART 53 FLAT WASHER ij6 6Xij12X1 6 QTY 3 PART 54 FLAT WASHER ij9Xij16X1 6 ...

Page 14: ... l l u s t r a t i o n PART A RIGHT BASE FRAME 1PC PART B LEFT BASE FRAME 1PC PART C RIGHT UPRIGHT 1PC PART D LEFT UPRIGHT 1PC PART E RIGHT TOP FRAME 1PC PART F LEFT TOP FRAME 1PC PART G CROSS FRAME 1PC PART H RIGHT PULL UP HANDLE 1PC ...

Page 15: ... t r a t i o n PART J MOUNTING BRACET 2PCS PART K LEFT PULL UP HANDLE 1PC PART M CENTER PULL UP HANDLE 1PC PART N CHROME GUIDE ROD 2PCS ø30x1375mm PART P CARRIAGE 1PC PART Q LIFT FRAME 1PC PART R DIP HANDLE 2PCS PART WA WEIGHT STACK FRAME 1PC ...

Page 16: ...PART WE TOP SHROUD 1PC PART WF FRONT SHROUD 1PCS PART WG CHROME GUIDE ROD 2PCS ø19x1529mm PART 60 FOOT PAD 4PCS PART 61 PLASTIC END CAP 2PCS 50x50mm PART 62 PLASTIC END CAP 2PCS 50x25mm PART 63 BUSHING 2PCS ø25xø12 2x13mm PART WB SHORT SIDE SHROUD 1PC PART WC LONG SIDE SHROUD 1PC ...

Page 17: ...u s t r a t i o n PART 64 LINEAR BEARING 4PCS ø47xø30x68mm PART 65 RUBBER SLEEVE 2PCS PART 66 CABLE CONNECTOR 1PC PART 67 RUBBER DONUT 2PCS PART 68 SELECTOR ROD 1PC PART 69 WEIGHT STACK PIN 1PC PART 70 SPRING PIN 1PC PART 71 TOP PLATE 1PC ...

Page 18: ... CABLE LOCK 1PC PART 73 SELECTOR ROD TOP BOLT 1PC PART 74 CABLE 1PC PART 75 SHAFT COLLAR 2PCS PART 76 PULLEY 2PCS PART 77 STEEL PLATE 2PCS 170x50x6mm PART 78 STEEL PLATE 2PCS 280x50x6mm PART 79 STEEL PLATE 2PCS 165x75x6mm 3 57 3 6 3 57 1 1 3 3 6 3DUWV LVW OOXVWUDWLRQ PP ...

Page 19: ...ING HOLD 2PCS PART 81 ø38mm END CAP 4PC PART 82 BUSHING 8PCS ø32xø25 4x18mm PART 83 HANDLE END CAP 6PCS ø39 5xø32 5x19mm PART 84 HANDLE RING 2PCS ø44 5xø38 5x9 5mm PART 85 HANDLE SLEEVE 2PCS PART 86 HANDLE END CAP 2PCS ø44 5xø38 5x19mm PART 87 RUBBER DONUT 2PCS ø60xø30x4 5mm ...

Page 20: ... 2 A C D P a r t s L i s t I l l u s t r a t i o n PART 88 POP PIN 1PC PART 89 SLEEVE 1PC PART 90 GUIDE ROD RETAINER HALF 2PCS PART 91 Knee Pad 1PC PART 92 RETAINER RING 4PCS PART 93 ADJUSTMENT PLATE 1 PCS ...

Page 21: ...45 21 N o t e s ...

Page 22: ...screw onto bolts they must be wrench tighten to fully go on 1A Attach Base Frames A B to Weight Stack Frame WA using 8 2 M12X35mm Hex Head Bolt 16 50 M12 Flat Washer 8 40 M12 Nylon Lock Nut 1B Attach Right Upright C to Right Base Frame A using 2 3 M10x105mm Hex Head Bolt 4 51 M10 Flat Washer 2 41 M10 Nylon Lock Nut 1C Attach Left Upright D to Left Base Frame B using 2 3 M10x105mm Hex Head Bolt 4 5...

Page 23: ...S T E P 1 Above shows Step 1 assembled and completed 23 40 50 40 41 50 40 40 2 51 50 50 2 3 51 51 41 51 3 51 51 2 2 50 2 50 2 50 50 40 50 40 40 50 WA B A D C 50 50 ...

Page 24: ...3 M10x105mm Hex Head Bolt 4 51 M10 Flat Washer 2 41 M10 Nylon Lock Nut 1 77 170x50x6mm Steel Plate 2B Attach Right Top Frame E to Right Upright C using 2 3 M10x105mm Hex Head Bolt 4 51 M10 Flat Washer 2 41 M10 Nylon Lock Nut 1 78 280x50x6mm Steel Plate 2C Attach Left Top Frame F to Weight Stack Frame WA using 2 2 M10x105mm Hex Head Bolt 4 51 M10 Flat Washer 2 41 M10 Nylon Lock Nut 1 77 170x50x6mm ...

Page 25: ...25 S T E P 2 Above shows Step 2 assembled and completed 51 41 51 41 3 51 41 51 41 77 51 41 41 51 41 51 51 3 3 51 51 3 78 3 3 51 3 51 51 WA E F C D 77 51 78 ...

Page 26: ... 2 9 M10x30mm Hex Head Bolt 4 51 M10 Flat Washer 2 41 M10 Nylon Lock Nut 3B Attach Cross Frame G to Right Left Top Frame E F using 4 5 M10x80mm Hex Head Bolt 8 51 M10 Flat Washer 4 41 M10 Nylon Lock Nut 2 79 Steel Plate 3C Install Chrome Guide Rods N into the holes of the Base Frames A B 3D Install Rubber Donuts 87 and slide to the bottom of the Guide Rods N 3E Tilt Guide Rods N forward and instal...

Page 27: ...27 S T E P 3 Above shows Step 3 assembled and completed 51 9 51 51 41 41 51 51 14 90 41 51 87 87 90 14 51 5 51 51 E F G P N N A B 79 79 5 41 ...

Page 28: ...80mm Hex Head Bolt 1 4 M10x100mm Hex Head Bolt 6 51 M10 Flat Washer 3 41 M10 Nylon Lock Nut 4B Attached Center Pull Up Handle M and Right Pull Handle H to Right Top Frame E using 2 5 M10x80mm Hex Head Bolt 1 4 M10x100mm Hex Head Bolt 6 51 M10 Flat Washer 3 41 M10 Nylon Lock Nut 4C Attach Dip Handles R to Uprights C D using 2 10 M10x25mm Flat Head Cap Screw 2 81 ø38mm End Cap 2 12 M10x25mm Socket H...

Page 29: ...29 S T E P 4 Above shows Step 4 assembled and completed 1 50 40 50 12 12 81 10 81 R 10 R D C Q P 51 6 6 91 51 5 51 41 K H F E 4 51 41 51 51 41 41 51 51 51 41 4 M ...

Page 30: ...y when installing weight plates Note Please make sure the grooves of the weight plates are faced down during installation 5D Install Top Plate Selector Rod Assembly 19 57 68 71 onto the Guide Rods WG 5E Install the Selector Rod Top Bolt 73 the 1 2 Lock Nut 44 and the 1 2 Spring Washer 56 onto the Top Plate Assembly 71 below the guide rod holes in the upper section of the Weight Stack Frame 5G Slid...

Page 31: ...31 S T E P 5 Above shows Step 5 assembled and completed 73 15 75 15 44 56 68 71 19 57 67 67 93 70 69 WA WG ...

Page 32: ...k 72 over the ball end of the cable Secure it by tightening the Set Screw 18 6B Install the M10X35mm Hex Head Bolt 8 through the slot hole of the Selector Rod Top Bolt 73 by fastening the M10 Nylon Lock Nut 41 6C Route Cable 74 while installing two Pulleys 76 into Frames WA G as shown in Step 6 Drawing using 2 4 M10X50mm Hex Head Bolt 4 51 M10 Flat Washer 2 41 M10 Nylon Lock Nut 6D Attach the end ...

Page 33: ...33 S T E P 6 Above shows Step 6 assembled and completed 41 51 6 51 6 76 WA 51 41 74 76 G P 74 8 72 18 41 73 41 89 51 51 66 74 P 7 ...

Page 34: ...to bolts they must be wrench tighten to fully go on 7A Attach Short Metal Shrouds WB and Long Metal Shrouds WC to Weight Stack Frame WA using 4 13 M8X25mm Button Head Cap Screw 8 52 M8 Flat Washer 4 42 M8 Nylon Lock Nut 7B Bend the Plastic Shrouds WD WF and insert them to the side slots of the Metal Shrouds WB WC 7C Attach Top Shroud WE to Weight Stack Frame WA using 3 16 M6X16mm Phillips Head Scr...

Page 35: ...35 S T E P 7 Above shows Step 7 assembled and completed 53 16 53 16 53 52 42 42 13 52 52 52 42 52 42 52 13 13 WF WC WE WB WA WD ...

Page 36: ...45 36 N o t e s PCL Badge Location ...

Page 37: ...0 50 3 51 82 51 3 51 51 42 77 13 52 52 51 41 51 52 51 77 51 41 41 41 76 53 51 51 16 53 6 53 16 52 42 52 52 13 51 9 41 51 41 51 76 51 3 78 51 5 41 41 3 51 41 14 90 6 14 65 42 41 51 41 51 51 51 3 51 51 3 5 51 5 3 51 51 78 4 51 73 41 51 51 51 43 55 83 11 12 80 12 5 10 82 82 81 81 51 51 82 WA 17 90 14 43 54 80 17 11 20 83 20 20 20 83 51 82 81 10 20 84 85 20 86 12 12 82 82 81 10 20 85 20 84 86 WB WC WD...

Page 38: ... Solid All rights reserved Body Solid reserves the right to change design and specifications when we feel it will improve the product Body Solid machines maintain several patented and patent pending features and designs All rights reserved on all design patents and utility patents PLEASE WRITE YOUR SERIAL NUMBER IN THE BOXES BELOW S N 010086 ...

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