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Bodine PACESETTER 2999, Instructions For Installation And Operation Manual

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Bodine PACESETTER 2999 Instructions For Installation And Operation Manual Download Page 1

Part No. 07401117.B

www.bodine-electric.com

Instructions for Installation and Operation

Model 2999 Speed and Direction Control 

NEMA-4X/IP-65

SPECIFICATIONS

Input Voltage .......................................................................................... 115; 208/230 VAC +/-10%, 50/60 Hz,   

Single Phase

Input Current ..........................................................................................8.1 Amps AC
Output Voltage .......................................................................................0 – 208/230 VAC, Three Phase
Output Current, per Phase ...................................................................3.6 Amps RMS
Maximum Motor HP (kW) ....................................................................1 HP (0.74 kW)

Summary of Contents for PACESETTER 2999

Page 1: ...and Operation Model 2999 Speed and Direction Control NEMA 4X IP 65 SPECIFICATIONS Input Voltage 115 208 230 VAC 10 50 60 Hz Single Phase Input Current 8 1 Amps AC Output Voltage 0 208 230 VAC Three Phase Output Current per Phase 3 6 Amps RMS Maximum Motor HP kW 1 HP 0 74 kW ...

Page 2: ...Motor Torque vs Speed 12 5 Open Ventilated Motor with External Fan Cooling 12 6 AC Line Input Motor and Ground Connections 13 7 Remote Main Speed Potentiometer Connection 14 8 Remote Start Stop Switch Connection with Normally Open Stop Contact 14 9 Remote Start Stop Switch Connection with Normally Closed Stop Contact 14 10 Start Stop Function Eliminated 15 11 Voltage Following Connections 15 12 En...

Page 3: ...ECEL Range 23 34 Slip Compensation Trimpot COMP Range 24 35 Current Limit Trimpot CL Range 24 36 I2 t Trip Time vs Motor Current 25 37 Boost Trimpot BOOST Range 25 38 Jog Trimpot JOG Range Run Stop Jog Switch Connection 25 39 Run Stop Jog Switch Connection 26 230 VAC Controls Suitable For Use on a Circuit Capable of Delivering Not More Than 5 kA RMS Symmetrical Amperes 230 Volts Maximum Use Copper...

Page 4: ...rive to a GFCI If operation with a GFCI is required contact our Customer Service Team Note The rated AC line voltage of the drive must match the actual AC line input voltage The setting of Jumper J1 must match the AC line input voltage The drive is designed to accept single phase Terminals L1 L2 AC line input only Rated for 208 230 Volt AC line input with Jumper J1 set to the 230V position factory...

Page 5: ...9 Diagnostic LEDs After power has been applied observe the LEDs to verify proper drive operation as described in Section 12 on page 22 2 SAFETY WARNING Definition of Safety Warning Symbols Electrical Hazard Warning Symbol Failure to observe this warning could result in electrical shock or electrocution Operational Hazard Warning Symbol Failure to observe this warning could result in serious injury...

Page 6: ...ogramming PC based Drive Link software is available Main features include adjustable RMS Current Limit and I2 t Motor Overload Protection In addition Adjustable Slip Compensation with Static Auto Tune and Boost provides high torque and excellent load regulation over a wide speed range Power Start delivers over 200 motor torque to ensure start up of high frictional loads Electronic Inrush Current L...

Page 7: ...Holding Torque at Zero Speed Resists motor shaft rotation when the drive is in Stop Mode GFCI Ground Fault Circuit Interrupter Compatibility Allows operation with GFCI circuit breakers and outlets See Section 6 11 on page 19 and Figure 2 on page 9 for jumper location 3 2 Performance Features Power Start Provides more than 200 starting torque which ensures startup of high frictional loads Slip Comp...

Page 8: ...n 13 7 on page 24 Boost BOOST Sets the amount of Boost which can be used to obtain maximum low speed performance See Section 13 8 on page 25 Jog JOG Sets the jog speed of the motor Must be used with the optional Run Stop Jog Switch Kit Part No 9340 See Section 13 9 on page 26 Table 1 Jumper Selectable Features Description1 PC Board Designation AC Line Input Voltage 115 230 J1 Motor Horsepower see ...

Page 9: ...in factory set positions J1 AC Line Input Voltage selection J2 Motor Horsepower selection 3 J3 Automatic Ride Through 4 or Manual Start selection Used with optional Run Stop Jog Switch Kit Adjustable Trimpots 2 JOG Terminal See Section 6 4 on Page 17 See Section 6 4 on Page 17 See Section 6 5 on Page 18 See Section 6 1 on Page 17 See Section 6 2 on Page 17 See Section 6 3 on Page 17 See Section 13...

Page 10: ... 5 Overload Protector Trip Time for Stalled Motor Seconds 6 Undervoltage Overvoltage Trip Points for 115 Volt AC Line Input 5 Volts AC 5 76 141 Undervoltage Overvoltage Trip Points for 208 230 Volt AC Line Input 5 Volts AC 5 151 282 Run Fault Relay Output Contact Rating Amps at 30 Volts DC 125 Volts AC 250 Volts AC 1 0 5 0 25 Operating Temperature Range C F 6 0 40 32 104 Operating Humidity Range R...

Page 11: ...4 64 4 5 51 129 5 06 140 8 20 208 9 53 242 2 70 68 6 1 35 34 3 1 35 34 3 2 76 70 1 5 97 152 0 875 22 2 3X AC MOTOR SPEED CONTROL KBAC SERIES NEMA 4X IP 65 Hybrid Drive Figure 3 Mechanical Specifications in mm Tighten these screws in the sequence shown to 12 lb in 14 kg cm ...

Page 12: ...ded Mount the fan or blower so the motor is surrounded by the airflow See Figure 5 4 2 Electronic Motor Overload Protection The drive con tains Modified I2 t Overload Protection Part of this function consists of a Current Limit CL circuit which limits the drive current to a factory preset level of 160 of the rated drive current The CL Trimpot is used to recalibrate the drive current from 60 thru 2...

Page 13: ...e contains three holes for standard 1 2 liquidtight fittings not supplied One watertight plug is provided if only one knockout is used The drive is designed with a hinged case so that when the front cover is open all wiring stays intact To open the cover the four screws must be loosened so they are no longer engaged in the case bottom After mounting and wiring close the cover making sure that the ...

Page 14: ...d Potentiometer terminals Application Note The model 2999 Speed Control does not support remote operation Requires isolation card 5 5 Remote Start Stop Switch Connection The drive is supplied with a pre wired Start Stop Switch mounted on the front cover to electronically start and stop the drive To operate the drive from a remote Start Stop Switch type ON OFF ON SPDT remove the white black and red...

Page 15: ...speed in lieu of the Main Speed Potentiometer The drive output will linearly follow the analog signal input Wire the signal input positive lead to Terminal P2 and the negative lead to Terminal P1 With external circuitry a 0 10 Volt DC analog signal can also be used See Figure 11 Note For signal following operation the Minimum Speed Trimpot MIN must be set fully counterclockwise WARNING The signal ...

Page 16: ...s shown in Table 5 Table 5 Drive Operating Condition and Run Fault Relay Contact Status Drive Operating Condition Description Run Relay Operation Jumper J8 Installed in R Position Factory Setting Fault Relay Operation Jumper J8 Installed in F Position Normally Open Contact Normally Closed Contact Normally Open Contact Normally Closed Contact Power Off Main Power Disconnected Open Closed Open Close...

Page 17: ...ST LED indication Jumper J3 is labeled AUTO and MAN 6 4 60 Hz and 50 Hz Motor Operation and Drive Output Frequency Selection J4 and J5 Both jumpers must be set for the appropriate motor nameplate frequency rating 6 4 1 Setting the Drive for 60 Hz or 50 Hz Motor Operation The drive is factory set to oper ate 60 Hz motors Jumper J4 is factory set to the 1X position and Jumper J5 is factory set to th...

Page 18: ...e 16 6 8 Stop Contact Selection J9 Jumper J9 is factory set to the NO position for a normally open stop contact For remote normally closed stop contact set Jumper J9 to the NC position See Figure 24 on page 19 For wiring information see Section 5 5 on page 14 Automatic Ride Through Factory Setting J3 Installed in A Position Manual Start J3 Installed in M Position A J3 M A J3 M Figure 17 Automatic ...

Page 19: ...reme hazardous locations where physical damage can occur When mounting the drive in an enclosure the enclosure should be large enough to allow for proper heat dissipation so that the ambient temperature does not exceed 40 C 104 F at full rating See Figure 3 on page 11 WARNING Do not use this drive in an explosion proof application Regenerative Braking Factory Setting J7 Installed in RG Position DC...

Page 20: ...puts Connect Hi Pot L2 L1 P2 P1 Auxiliary Equipment L2 Signal Inputs H V AC Line Input MAX ZERO L1 RESET RETURN 10mA 0mA VOLTAGE TEST AC KILOVOLTS LEAKAGE 1 0 3 2 High Voltage Dielectric Withstand Tester Hi Pot Tester Motor Wires W V Frame Connect All Drive Terminals Together U Main Power Disconnected Figure 28 Typical Hi Pot Test Setup ...

Page 21: ...d the start up procedure can begin If the AC power has been properly brought to the drive the power PWR LED will illuminate green The status ST LED will indicate drive status as described in Section 12 2 on page 22 To start the drive momentarily set the Start Stop Switch to the START position The motor will begin to accelerate to the set speed WARNING Using a jumper to eliminate the start stop fun...

Page 22: ...e servicing this drive 12 2 Status LED ST The ST LED is a tricolor LED which provides indication of a fault or abnormal condition The information provided can be used to diagnose an installation problem such as incorrect input voltage overload condition and drive output miswiring It also provides a signal which informs the user that all drive and microcontroller operating parameters are normal Tab...

Page 23: ...d to full speed The ACCEL Trimpot is factory set to 1 5 seconds For a longer acceleration time rotate the ACCEL Trimpot clockwise For more rapid acceleration rotate the ACCEL Trimpot counterclockwise See Figure 31 Note Rapid acceleration settings may cause the current limit circuit to activate which will extend the acceleration time 13 4 Deceleration DECEL Sets the amount of time for the motor to ...

Page 24: ... Trimpot until the loaded RPM is equal to the unloaded RPM 6 The motor is now compensated to provide constant speed under varying loads 13 7 Motor Overload I2 t With RMS Current Limit CL Sets the current limit overload which limits the maximum current to the motor which prevents motor burnout and eliminates nuisance trips The CL Trimpot is factory set to 160 of the drive rated current To increase ...

Page 25: ...rboost the motor Note An unloaded motor with excessive boost will draw more current than a partially loaded motor The boost voltage may be adjusted as follows 1 Wire an AC RMS ammeter in series with one motor phase 2 Run the motor unloaded at approximately 4 Hz or 120 RPM 3 Increase the boost until the ammeter reaches the motor nameplate rated current Amps AC 4 Using the Main Speed Potentiometer s...

Page 26: ... center common terminal on the switch When the switch is in the JOG position the JOG Trimpot is used to set the jog speed When the switch is in the RUN position the Main Speed Potentiometer is used for speed setting The Run Stop Jog Switch is available as an optional accessory Contact our Customer Service Team Run Stop Jog Switch P3 P2 Orange Wiper JOG P2 White Low P1 Potentiometer Violet High P3 ...

Page 27: ...anty period provided that the product is shipped freight prepaid with previous authorization to Bodine or to a Bodine Authorized Service Center Bodine is not responsible for removal installation or any other incidental expenses incurred in shipping the products to or from Bodine This warranty is in lieu of any other expressed or implied warranty including but not limited to any implied warranties ...

Page 28: ...bodine electric com 201 Northfield Road Northfield IL 60093 U S A 773 478 3515 info bodine electric com www bodine electric com Visit www bodine electric com for all your motion control needs Part No 07401117 B Bodine offers over 1 300 standard gearmotors motors and system matched speed controls 9001 ISO 9001 ISO C E R T I F I E D Q U A LITY MANAGEM E N T S Y S T E M C E R T I F I E D Q U A LITY M...

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