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3450 Sabin Brown Road • Wickenburg, AZ 85390

(800) 992-3833 • (928) 684-2813 • [email protected]

BN PRODUCTS-USA, LLC.

DBC-16H_TM_16

 Page | 3

GENERAL SAFETY RULES

WARNING:  Read all instructions. Failure to follow all 

instructions listed below may result in electric shock, fire 

and/or serious injury.  The term “power tool” in all of the 

warnings listed below refers to your main-operated (cord-

ed) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

WORK AREA SAFETY

•  Keep work area clean and well lit.  Cluttered or dark areas 

invite accidents.

•  Do not operate power tools in explosive atmospheres, 

such as in the presence of flammable liquids, gases or dust.  

Power tools create sparks which may ignite the dust or 

fumes.

•  Keep children and bystanders away while operating a 

power tool.  Distractions can cause you to lose control.

ELECTRICAL SAFETY

•  Power tool plugs must match the outlet.  Never modify 

the plug in any way.  Do not use any adapter plugs with 

earthed (grounded) power tools.  Unmodified plugs and 

matching outlets will reduce risk of electric shock.

•  Avoid body contact with earthed or grounded surfaces 

such as pipes, radiators, ranges and refrigerators.  There is 

an increased risk of electric shock if your body is earthed or 

grounded.

•  Do not expose power tools to rain or wet conditions.  Wa-

ter entering a power tool will increase the risk of electric 

shock.

•  Do not abuse the cord.  Never use the cord for carrying, 

pulling or unplugging the power tool.  Keep cord away from 

heat, oil sharp edges or moving parts.  Damaged or entan-

gled cords increase the risk of electric shock.

•  When operating a power tool outdoors, use an extension 

cord suitable to outdoor use.  Use a cord suitable for out-

door use reduces the risk of electric shock.

PERSONAL SAFETY

•  Stay alert, watch what you are doing and use common 

sense when operating a power tool.  Do not use a power tool 

while you are tired or under the influence of drugs, alcohol 

or medication.  A moment of inattention while operating 

power tools may result in serious personal injury.

•  Use safety equipment.  Always wear eye protection.  Safety 

equipment such as dust mask, non-skid safety shoes, hard 

hat, or hearing protection used for appropriate conditions 

will reduce personal injuries.

•  Avoid accidental starting.  Ensure the switch is in the 

off-position before plugging in.  Carrying power tools with 

your finger on the switch or plugging in power tools that 

have the switch on invites accidents.

•  Remove any adjusting key or wrench before turning the 

power tool on.  A wrench or a key left attached to a rotating 

part of the power tool may result in personal injury.

•  Do not overreach.  Keep proper footing and balance at 

all times.  This enables better control of the power tool in 

unexpected situations.

•  Dress properly.  Do not wear loose clothing or jewelry.  

Keep your hair, clothing and gloves away from moving 

parts.  Loose clothes, jewelry or long hair can be caught in 

moving parts.

•  If devices are provided for the connection of dust extrac-

tion and collection facilities, ensure these are connected 

and properly used.  Use of these devices can reduce dust-

related hazards.

POWER TOOL USE AND CARE

•  Do not force the power tool. Use the correct power tool 

for your application.  The correct power tool will do the job 

better and safer at the rate for which it was designed.

•  Do not use the power tool if the switch does not turn it on 

and off.  Any power tool that cannot be controlled with the 

switch is dangerous and must be repaired.

•  Disconnect the plug from the power source and/or the 

battery pack from the power tool before making any adjust-

ments, changing accessories, or storing power tools.  Such 

preventative safety measures reduce the risk of starting the 

power tool accidentally.

•  Store idle power tools out of the reach of children and do 

not allow persons unfamiliar with the power tools or these 

instructions to operate the power tool.  Power tools are dan-

gerous in the hands of untrained users.

•  Maintain power tools.  Check for misalignment or bind-

ing or moving parts, breakage of parts and any other condi-

tion that may affect the power tools operation.  If damaged, 

have the power tool repaired before use.  Many accidents 

are caused by poorly maintained power tools.

•  Keep cutting tools sharp and clean.  Properly maintained 

cutting tools with sharp cutting edges are less likely to bind 

and are easier to control.

•  Use the power tool, accessories and tool bits etc., in accor-

dance with these instructions and in the manner intended 

for the particular type of power tool, taking into account the 

working conditions and the work to be performed.  Use of 

the power tool for operations different from those intended 

could result in a hazardous situation.

SERVICE

•  Have your power tool serviced by a qualified repair per-

son using only identical replacement parts. This will ensure 

that the safety of the power tool is maintained. For service 

questions and information please call (800) 992-3833 or 

(928) 684-2813.

Summary of Contents for DBC-16H

Page 1: ...CTS USA LLC DBC 16H_TM_16 Page 1 DBC 16H Portable Electric 5 16mm Combination Rebar Bender and Rebar Cutter Please note This tool is rated for 5 16mm Grade 60 Rebar Only Do not try to bend or cut material larger in size or rebar harder than grade 60 or you will cause tool damage or machine failure ...

Page 2: ...BENDING INSTRUCTIONS 4 CUTTING REBAR 4 BASIC CUTTING INSTRUCTIONS 4 BENDING REBAR 4 BENDER ROLLER CHART 4 BENDING CUTTING 5 REBAR IN PLACE 5 SAFETY PRECAUTIONS AND OPERATING TIPS 5 GENERAL SAFETY 5 CUTTING SHORT PIECES 5 DESIGNATED MATERIALS 5 USE EYE PROTECTION 5 PROVIDE SAFETY BARRIERS 5 EXERCISE PROPER CONTROL 5 GUARD AGAINST ELECTRIC SHOCK 5 UNPLUG TOOL 5 INSPECTION 6 BLEEDING INSTRUCTIONS 6 G...

Page 3: ...h or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear lo...

Page 4: ...uts NOTE CAUTION The bending roller rotates 180 degrees during the cutting operation Do not try to bend and cut rebar at the same time BASIC CUTTING INSTRUCTIONS Important Always read understand and obey the safety in structions included with your new DBC 16H 5 Combina tion Rebar Cutter and Bender before operating this tool or any other power tool BENDING REBAR maximum 5 16 mm 5 8 grade 60 capacit...

Page 5: ...allow the cooling fan on the armature to intake dirt sand and or dust into the electrical system causing premature wear and ultimately machine failure Keep your unit clean remove rebar debris with a soft brush after operating machine GENERAL SAFETY Use rebar cutters on maximum Grade 60 steel reinforcing bars only These tools are not to be used in cutting other kinds of metal or materials Do not cu...

Page 6: ...is now complete We recommend the following 20 wieght Non Deter gent Hydraulic Oils for use with our tools anti foam anti abrasion Tellus 68 Shell Rando HD 68 Texaco or Chevron AW 68 Chevron Hydraulic oil can also be ordered in quart containers from your Diamond Tool Distributor GENERAL OPERATING INSTRUCTIONS CAUTION Indicates hazard that could result in minor personal injury and or product damage ...

Page 7: ... 70 degrees C 158 degrees F in temperature power will drop Allow unit to cool before resuming operation Be particularly careful in summer when the aluminum pump case heats up quicker 4 If a drop in power is observed and motor is unusually hot check carbon brushes See maintenance 5 If piston should ever fail to retract completely push rear cutter block backwards to manually retract piston or check ...

Page 8: ... function properly if oil contains air bubbles 8 Replace seal washer packing and oil plug Connect cut ter to power source and completely sever rebar OIL CHANGE The hydraulic oil should be changed at least once a year sooner if it appears dirty NOTE Hydraulic oil should be warm before draining 1 Unplug unit from power source Remove oil plug and packing Turn cutter over and drain oil into a suitable...

Page 9: ...plicable 2 42 62 mm Diameter R 31 Clearance In place 1 3 4 44 5 mm from Surface 4 5 115 mm from Surface Rebar Capacity Grade 60 Up to 5 16mm Grade 60 Up to 5 16mm Power Supply Electric motor 115v 50 60 Hz 10 amps 1 050 Watt Total Weight kg 40 lbs 18 2 Tool Weight 62lbs 28 2 Shipping Weight Tool Dimensions 25 1 8 L x 6 3 8 W x 8 5 8 H including lifting handles cutter up Carton Size 27 3 4 L x 10 1 ...

Page 10: ...3450 Sabin Brown Road Wickenburg AZ 85390 800 992 3833 928 684 2813 mail bnproducts com BN PRODUCTS USA LLC DBC 16H_TM_16 Page 10 ...

Page 11: ...3 48 1C1330 RUM RETURN SPRING 3 49 1C13281 DELIVERY VALVE 3 50 1C1331 DELIVERY VALVE SPRING 3 51 1C13352 SPRING GUIDE 3 52 1C13292 PUMP HEAD SEAL 3 53 7SS04004 SET SCREW M4X4 6 54 3P1044 MAGNET FILTER 3 55 1CW0003 BALL BEARING 698 1 56 1C1325 BEARING GUIDE 2 57 1C13401 NEEDLE BEARING 1 58 1C1326 SNAP RING H27 1 59 1C1615 PUMP CASE PACKIONG 1 60 4V0001A PUMP CASE 1 61 7B10015 BOLT M10X15 1 62 1C130...

Page 12: ...DBC 16H_TM_16 Page 12 ...

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