BMS MachoMan Assembly Instructions Manual Download Page 2

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Remove the bracket holding the left
handlebar to the frame using 10 mm
socket

Cut the wire (on each side) holding the
unit to the frame at the rear of the bike

Remove the trunk, rear rack, front wheel
and front fender from their location.

Trunk contains foam and rubber mat,
black plastic mounting plate, bag with
mounting screws, and mounting brackets

Rear rack

Summary of Contents for MachoMan

Page 1: ...et 12mm Socket 10mm Socket 14mm Wrench 17mm Socket Hammer Allen Wrench Wire cutters Heavy duty Scissors or Utility Knife Cut straps off with heavy duty scissors or utility knife Remove the box Cut the wires attaching the unit to the top of the frame using wire cutters Remove the bolts on the frame using a 10 mm socket NOTE some frames have screws with Phillips heads ...

Page 2: ...et Cut the wire on each side holding the unit to the frame at the rear of the bike Remove the trunk rear rack front wheel and front fender from their location Trunk contains foam and rubber mat black plastic mounting plate bag with mounting screws and mounting brackets Rear rack ...

Page 3: ...Remove the screws holding the front panel using a Phillips head screwdriver Remove the panel Remove the bolts that will be used to attach the front windshield using a 10 mm socket Attach the front windshield at the center bolt first ...

Page 4: ...el with the screws removed using Phillips head screwdriver 4 screws total Open the battery box located under the seat and remove the contents The box should contain 1 Sulfuric Acid container 1 Six Hole Funnel 1 battery hole plug strip Remove the tape covering the battery holes ...

Page 5: ...wrap and place into holes on top of the battery Attach Sulfuric Acid container to the tubes in the Six Hole Funnel Let Sulfuric Acid drain completely into battery Remove Six Hole Funnel and cap battery holes with the battery hole plug strip ...

Page 6: ... into battery terminal Insert the battery as shown into the battery compartment Connect the BLACK WIRE to the NEGATIVE BLACK TERMINAL on the battery Connect the RED WIRE and RED FUSE WIRE to the POSITIVE RED TERMINAL on the battery ...

Page 7: ...the rubber mat 4 long thin screws 4 nuts 4 washers 4 short wide screws 4 nuts Attach the rear rack to the rear of the unit Secure with the 4 bolts previously removed Place the black adapter plate on top of the rack and insert the 4 long screws into the holes as seen in the picture Place the brackets over the screws on the underside of the rack Secure using the washers and nuts ...

Page 9: ... like Repeat this process for the other wing mirror Remove the bolt holding the front forks to the frame DO NOT discard this bolt spacer and nut Cut the wrapping over the wheel bearing hub assembly It will be hanging after it has been freed ...

Page 10: ...here are 2 on each fork 1 on the outside 1 on the inside Attach the front fender with the short side toward the front Reattach the screws Insert the spacer into the side of the wheel with the brake rotor Slide the entire wheel into the front forks and attach the wheel bearing hub assembly to the side without the brake rotor ...

Page 11: ...rk and wheel assembly Use a hammer if it proves difficult to insert Tighten the bolt and nut using a 17 mm socket and crescent wrench Attach the hanging brake fluid tube to the rear of the fender using the plug Add fuel and finished ...