Trailsync
Lockbody replacement
Contents
1.
Tools necessary
3
2.
Replacement part kit
4
TRAILSYNC – Lockbody replacement
Page 1: ...Trailsync Lockbody replacement...
Page 2: ...Trailsync Lockbody replacement Contents 1 Tools necessary 3 2 Replacement part kit 4 TRAILSYNC Lockbody replacement...
Page 3: ...1 Tools necessary Work Stand Allen Keys Torque Wrench Cable Cutter 10 20 Minutes Shifter Cable TRAILSYNC Lockbody replacement...
Page 4: ...2 Replacement part kit 1 2 3 4 5 Part N 301221 Trailsync lockbody kit Pin Lockbody M5x12 Spring M5x14 1 3 5 2 4 TRAILSYNC Lockbody replacement...
Page 5: ...dropper post the Lock body replacement will be easier 2 Loosen the grub screw on the Trailsync lever and remove lever 3 Pull back the cable housing 2 3 cm 4 Loosen the screws on the lockbody cover an...
Page 6: ...body screws 7 Replace old Lockbody with new version 6 Remove the Lockbody by pushing it slightly back Remove inner wire 8 Grease and reassemble the pin spring OLD NEW New Recess for cylinder head bolt...
Page 7: ...semble a new derailleur cable with the pin and spring in the Lockbody The parts need to be greased well 10 Push the inner cable in the casing Don t push it through completely yet TRAILSYNC Lockbody re...
Page 8: ...on 12 The Lockbody will latch into the notch of the seatpost M5 x 12 sunk head bolt NEW M5 x 14 cylinder head bolt 13 Fix the Lockbody with the 3 screws coat with threadlocker Gradually tighten the sc...
Page 9: ...ng Push the casing in the Lockbody Notice The screws must be coated with threadlocker 15 Install the Lockbody cover 16 Push it to the rear while tightening the screws Notice The screws need to be grea...
Page 10: ...base sits firm on the remote lever body Tighten the grub screw 18 Cut off the cable 10mm after the lever base 19 Connect the lever with the base by sliding it over the cable 20 Check function Increase...
