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3 System installation 

 

3.5  Fixing method 

WARNING

 

1. 

For precautions during inverter installation, please refer to "1 Safety Precautions"; for installation 
environment requirements, please refer to "3.3 Installation environment requirements". 

2. 

During installation, it must be confirmed that the on-site installation position can bear the total weight of the 
inverter and accessories to avoid falling during installation or use. 

3. 

It is recommended that four people work together to fix the inverter to avoid mechanical injury. During the 
installation process, safety measures should be taken to prevent damage. 

4. 

Please install it vertically or tilt it up to 15 ° backward to facilitate heat dissipation. Do not install the inverter 
at an angle (tilt forward, tilt backward > 15 °, roll), horizontally, or upside down. 

<15°

X

X

 

5. 

If direct sunlight cannot be avoided, please add a sunscreen. 

 

  Installation steps 

1. 

Refer to the fixed hole size of the inverter, use a drill with 100mm diameter to make holes 
in the wall or bracket. The hole depth in the wall is about 80mm. 

2. 

Unload 4PCS M6 casing reinforced expansion anchor into the wall holes, or use M6 
combination bolts to pass it from the back to the front of the bracket. And use flat 
washers/nuts to fix it in the front side. 

Expansi on  bol t

(M8)

Dr i l l   on  t he  wal l

 

Figure 3-4 Schematic diagram of drilling holes 

3. 

Hang the inverter on the screw of the expansion bolt or combination screw

and use 

spring washers/flat washers/nuts to fix it. 

Expansi on  bol t

Spr i ng  washer

/

Fl at   washer

/

Nut

 

Figure 3-5 Schematic diagram of wall-mounted (hoop) installation 

17

Summary of Contents for BSM33K-B

Page 1: ...Bluesun Series String Inverter User Manual Version V1 0 BSM8K B BSM33K B ...

Page 2: ...ethods maintenance intervals and troubleshooting of the product 6 Inverter handling Guide This chapter describes the basic requirements and precautions when disassembling replacing and scrapping the inverter Warning Signs in This Manual DANGER It shows that there is a significant potential danger If the operation is not performed according to requirements serious injury or damage may be caused to ...

Page 3: ... 2 Preparation of installation tools 17 3 3 Installation environment requirements 17 3 4 Requirements for reserved space 18 3 5 Fixing method 19 3 6 Electrical connection 20 3 6 1 Cable requirements 20 3 6 2 Recommended cable specifications 20 3 6 3 Torque requirements 21 3 6 4 Preparation before operation 21 3 6 5 Connect the ground wire 22 3 6 6 Connect the AC output cable 22 3 6 7 Connect the c...

Page 4: ...d upward avoid strong shock or collision during the transportation 2 Please transport the inverter with package and operate in accordance with the signs and labels during the transportation Please refer to 2 6 Signs and labels for detailed information 3 Please ensure the transportation environment can meet the requirements Please refer to 2 10 Ambient Requirements for detailed information 1 2 Stor...

Page 5: ...e and result in overheating 5 The terminal of the power cable connected with the inverter must comply with national standard as substandard terminal or disqualified construction may lead to overheating of the power cable and outbreak of fire in severe cases 6 Installation place must meet the operation environment requirements Please refer to 2 10 Ambient Requirements for detailed information 1 4 O...

Page 6: ...vant personals from entering maintenance scene during the maintenance 3 Please maintain the inverter under the condition of understanding this manual and being equipped with proper tools and test devices 4 Please wear insulating gloves and safety shoes for you safety WARNING Regular check and maintenance must be performed please refer to 5 Maintenance and troubleshooting for details Chapter End ...

Page 7: ... inputs There are 2 MPPT inside the inverter for MPPT tracking of the strings and then the inverter circuit realizes DC conversion to three phase Alternating current as he schematic diagram below 1 2 1 2 PE I nput EM I Fi l ter M PPT Ci rcui t 1 M PPT Ci rci ut 2 BUS BUS Three l evel i nvert ci rcui t LCL Fi l ter RCD l eakage current detecti on O utput EM I Fi l ter N A B C Figure 2 1 Two input s...

Page 8: ...andby mode the inverter will enter shutdown mode after detecting the shutdown command or faults Operation 1 Under the operation mode the inverter converts DC current of photovoltaic arrays into AC current and feeds it to the grid The inverter performs MPPT arithmetic and outputs the maximum power of photovoltaic arrays 2 The inverter will enter shutdown mode after detecting the faults or shutdown ...

Page 9: ...ing center Figure 2 7 Design scheme of the l distributed PV power plant 2 2 2 Supported Grid Form BluesunBSM8K B Bluesun BSM33K B support the TN S TN C TN C S TT IT sys tems in Figure 2 8 Figure 2 8 Schematic diagram of IT system 2 3 Naming Rules 30K B Rated output power 30K 30kW 33K 33kW String inverter series Output side without isolation transformer Figure 2 9 Naming rules BLUESUN BSM 6 ...

Page 10: ...tection Class I Model BSM30K B Serial No Ingress Protection IP65 Max Output Power 33kW Bluesun Solar Co Ltd www bluesunpv com Nominal Output Voltage 400Va c 230Va c 3P N PE Nominal Output Frequency 50Hz 60Hz Max Output Current 47 8A Rated Output Power 30kW Operating Ambient Temperature 40 to 60 Power Factor 0 8 0 8 lagging leading Max Input Current 40A 40A Isc PV 60A 60A Max Input Voltage 1100Vd c...

Page 11: ...rs from left to right are described as follows Table 2 1 LED Indicator Description Indicator light Meaning Status Meaning PV and grid connection Blue indicator lights on DC voltage is more than 200V and grid is connected normally Blue indicator flashes DC voltage is more than 200V grid is not connected Blue indicator lights off At least 1 PV array is normally connected On grid operation Blue indic...

Page 12: ...nverter 1 2 3 6 5 4 No Label Component Name 1 1 6 PV terminals 2 1 6 PV terminals 3 Anti backflow terminal 4 WiFi GPRS communication interface 5 AC OUTPUT AC terminal 6 Fan Figure 2 12 Bottom view of the inverter Note Bluesun BSM8K B 10K B 12K B has only 2 PV inputs at the bottom Bluesun BSM 15K B 17K B has 3 inputs Bluesun BSM 20K B 22K B 25K B has 4 inputs and Bluesun BSM 30K B 33K B has 6 input...

Page 13: ...y be provided inside and outside the body of the string inverter to remind the user of the safety precautions during operation PE Here is the protective grounding terminal requires reliable grounding to ensure the safety of operators and equipment Warning This component may present a hazard other than high voltage which the user should pay attention to High voltage hazard This component may presen...

Page 14: ...00VAC Allowable voltage range 300VAC 480VAC Rated output current 11 6A 14 5A 17 4A 21 7A 24 6A Maximum output current 12 7A 16A 19 1A 23 9A 27A Rated grid frequency 50Hz 60Hz Power factor 0 8 0 8 Total harmonic distortion of current 3 System parameters Maximum efficiency 98 60 98 60 98 60 98 61 98 62 European efficiency 98 30 98 30 98 30 98 30 98 30 Insulation impedance test Supported Residual lea...

Page 15: ...nic distortion of current 3 System parameters Maximum efficiency 98 63 98 65 98 94 98 60 98 60 European efficiency 98 30 98 30 98 26 98 30 98 30 Insulation impedance test Supported Residual leakage current detection Supported String fault detection Supported Output over current protection Supported Protection grade IP65 Cooling mode Intelligent air cooling Standby power consumption 1W Display LED ...

Page 16: ...rage place Store in a warehouse with air circulation no harmful gases no flammable and explosive substances and no corrosive substances Avoid strong mechanical vibration and impact stay away from strong magnetic fields Ambient temperature 40 70 Relative humidity 95 Mechanical conditions The vibration should not exceed the following limits 10Hz f 57Hz displacement 0 075mm 57Hz f 150Hz acceleration ...

Page 17: ...d branch current will be derated Relative humidity 100 allow internal condensation Altitude 4000m must be derated above 4000m Mechanical conditions Vibration should not exceed the following limits 10Hz f 57Hz displacement 0 075mm 57Hz f 150Hz acceleration 10m s 2 Chapter end 14 ...

Page 18: ...e PV PV terminal on the string inverter MC4 Removal tool Remove MC4 terminal Wire stripper Stripping wire Multimeter Measure voltage to ensure safety during wiring and installation Safety protective equipment Labor protection necessary for construction Insulation shoes gloves etc 3 3 Installation environment requirements The environmental requirements for the installation of string inverters are s...

Page 19: ...300mm 500mm 200mm 1000mm Figure 3 1 Installation space of string inverter When multiple string devices are installed on the same plane it is recommended to install in a straight line 200mm 200mm Figure 3 2 Installation space of string inverter If you need to install it in two rows it is recommended to install them in the shape of triangle 100mm 300mm 100mm 300mm Figure 3 3 Installation space of st...

Page 20: ...o not install the inverter at an angle tilt forward tilt backward 15 roll horizontally or upside down 15 X X 5 If direct sunlight cannot be avoided please add a sunscreen Installation steps 1 Refer to the fixed hole size of the inverter use a drill with 100mm diameter to make holes in the wall or bracket The hole depth in the wall is about 80mm 2 Unload 4PCS M6 casing reinforced expansion anchor i...

Page 21: ... is double insulated and shielded both ends of the outermost shield are grounded one end of the inner shield is equipotential grounded b Single shielded twisted pair Signal wires Signal wires Twist the shield layer to a line and connect it to PE Collecting and distributing combiner box When the cable is single insulated and shielded in order to prevent the formation of a potential difference one e...

Page 22: ... When connecting the cable it is forbidden to operate in electricity and observe the relevant requirements in 1 Safety Precautions 2 Before connecting the cable please complete the following preparations to avoid personal injury 1 Make sure that the DC SWITCH of the inverter is in the OFF state otherwise the high voltage of the inverter may cause electric shock 2 Confirm the positive and negative ...

Page 23: ...bly disconnected from the power grid And the circuit breaker specifications should meet the technical requirements It is forbidden for multiple inverters to share a circuit breaker It is forbidden to connect the load between the inverter and the circuit breaker Users need to prepare their own cables Recommended value of wire cross sectional area for copper wire is 10mm2 The bolt specification is M...

Page 24: ...3 System installation A B C N PE Figure 3 9 Grounding of multiple string inverters 21 ...

Page 25: ... the end and the first pin in the figure below And that will improve the quality of the communication There is no need to short circuit them in other occasions 1 RS485 2 PE 3 RS485 4 Term i nal m atchi ng resi stance I nstal l ati on buckl e bel ow Figure 3 10 Connect cables to the terminal 2 Insert the communication terminal into the anti backflow communication interface after reassemble the comm...

Page 26: ...e greater than 1100VDC under any circumstances The maximum short circuit current of each PV string should not exceed 15A under any conditions Ensure that the polarity of the DC input side is connected correctly that is the positive electrode of the photovoltaic module is connected to the positive electrode of the DC input terminal of the inverter and the negative electrode is connected to the nega...

Page 27: ...rt MC4 terminal Insert the positive and negative connectors into the positive and negative terminals of the DC input of the inverter until you hear a click indicating that the terminal is stuck in place Figure 3 16 Connect DC terminals CAUTION After the cable connection of the string inverter is completed check if there is a gap at the waterproof lock and block the gap by fireproof mud If there ar...

Page 28: ...p of the string inverter cabinet There is enough space around the string inverter to facilitate maintenance and heat dissipation No flammable or explosive items within 2 meters The cable marking is clear and correct Make sure that there is no condensation inside the string inverter If found remove it with a heating tool Make sure that all wiring screws are tightened according to torque requirement...

Page 29: ...tically 4 3 Power off the system Matters needing attention After the inverter is powered off there will be residual power and residual heat in the chassis which may cause electric shock or burns Be sure to operate the inverter after the inverter system has been powered off for 5 minutes When powering off the system be sure to follow the operation instruction sequence and safety regulations in this...

Page 30: ...seriously Once every six months to one year System cleaning Whether there are foreign objects and dust on the surface of the inverter Remove foreign objects clean dust Whether the heat sink is blocked or dirty Remove blocker clean dust System running Operating status Whether the inverter makes any abnormal noise during operation Please replace it in time if the noise is loud Once every six months ...

Page 31: ...2 If it appears frequently please contact technical staff 6 Unit 3 hardware overcurrent Unit 3 overcurrent and reached the hardware wave by wave current limit time 1 Reset and check if the converter works normally 2 If it appears frequently please contact technical staff 7 Unit 4 hardware overcurrent Unit 4 overcurrent and reached the hardware wave by wave current limit time 1 Reset and check if t...

Page 32: ...se contact technical staff 2 EEPROM read and write fault 1 Reset and check if the converter works normally 2 If it appears frequently please contact 3 FPGA version does not match FPGA and DSP versions do not match 1 Reset and check if the converter works normally 2 If it appears frequently please contact 4 History failure storage failure History failure storage failure 1 Reset and check if the con...

Page 33: ... by the system 1 Confirm whether the inverter s grid voltage sampling is normal and whether there is a fault such as a box transformer tripped on the AC side at the fault time 2 Confirm whether the inverter is in HVRT 3 Grid AB line undervoltage The voltage of the AB line of the power grid lower than the undervoltage point set by the system Confirm whether the phase loss of the inverter occurs and...

Page 34: ...e effective value of the inductor current exceeds the protection threshold 1 Reset and check if the converter works normally 2 If it appears frequently please contact 3 Module current imbalance Three phase current unbalance exceeds threshold Confirm whether the power grid is normal 5 Module temperature is too high The temperature of the radiator is higher than the protection threshold Confirm whet...

Page 35: ...t voltage is lower than the set threshold Check if the switch is open Other 0 Grid connected relay fault Relay status is wrong 1 Reset and check if the converter works normally 2 If it appears frequently please contact 3 SPD alarm on the AC side Detect the SPD feedback status error on the AC side 1 Reset and check if the converter works normally 2 If it appears frequently please contact 4 Internal...

Page 36: ... need to replace the new inverter just follow the operation sequence in chapters 3 and 4 6 3 Package the inverter If you still keep the original packaging of the inverter put it in the original packaging and secure the packaging with tape If you can t find the original packaging please use a hard carton suitable for the weight and size of the inverter to secure it 6 4 Scrapped the inverter When th...

Page 37: ...ems arising from incorrect installation and operation as described in the manual Product damage caused by abnormal natural environment Machine damage caused by the use of non standard or non our company components or software The string inverter is damaged due to damage to external equipment Any accidental damage caused by the user s own modification or repair of this product For product failures ...

Page 38: ...Bluesun Solar Co Ltd Building No 7 1499 Zhenxing Road Shushan District 230031 Hefei China 86 158 5821 3997 86 551 6520 3660 info bluesunpv com www bluesunpv com ...

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