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A-100

Page 10

A-100

Page 11

RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS

ADJUSTMENT

CYCLE TIME

TUBE LIFE WARNING TIMER

RESET

99 SEC. CYCLE

PRIME

Pump

Suction

Tubing

Discharge
Tubing

Undiluted

Vinegar

Blue-White
Injection Fitting

Blue-White

R

How to clean your pump and fittings

 

Periodically clean the injection fitting / check valve assembly, especially when 
injecting fluids that calcify such as sodium hypochlorite.
These lime deposits and other build ups can clog the fitting, which will increase 
the back pressure and interfere with the pump accuracy. Warning: Severe cases 
can physically damage the injection fitting and the increase back pressure can 
cause increased wear on the pump components; gears, bearings and pump 
tubes.
 

Please follow these steps when cleaning your injection fitting / check valves.

1. Wash the pump, tubing and 

fittings out with clean water.
To do this, place the "suction 
tubing" and "discharge 
tubing" (injection fitting too) in 
a container full of clean water.

2. Let the pump run in the clean 

water for a couple of minutes 
to remove all traces of 
chemical.

3. Remove the lime deposits 

with undiluted vinegar.
To do this, place the "suction 
tubing" and "discharge 
tubing" in a container full of 
undiluted vinegar. See image 
to the right.

In severe cases the
entire Injection Fitting
will need to be
unassembled and
cleaned using
undiluted vinegar.

Lime deposits

usually begin to

build up at point

of injection.

Injection Fitting

Over time this

section may build up

with lime deposits

and prevent a good

seal.

Note:

 All diagrams are strictly for guideline purposes only. Always consult 

an expert before installing the Chem-Feed/FlexFlo pump on specialized 
systems. The Chem-Feed/FlexFlo should be serviced by qualified 
persons only.

Caution:

 Always wear protective clothing, face shield, safety glasses 

and gloves when working on or near your metering pump.
Additional precautions should be taken depending on the solution being 
pumped. Refer to MSDS precautions from your solution supplier.

1/2” Male NPT

1/4” Male NPT

1 in.

1-1/2 in.

2 in.

A-014HD, 1/2 pound cracking pressure

C-395HD, 6 pound cracking pressure

A-014PHD, 1/2 pound cracking pressure

C-395PHD, 6 pound cracking pressure

Injection Point
(nose)

Chemical

Chemical is injected
away from pipe wall

Optional Threaded Injection Fitting (check Valve) installation.

Install the Injection Fitting directly into 
a tee fitting. The solution must inject 
directly into the flow stream.
  
Use Teflon® thread sealing tape on the 
pipe threads of the Injection Fitting.
 
This illustration shows the Injection 
Fitting installed in a tee fitting using the 
1/2" threads.

You can install the Injection Fitting directly into your pipe.

Drill the correct size hole and then tap the hole for 1/4" or ½" 
NPT.

Use Teflon® thread sealing tape on the pipe threads of the 
Injection Fitting.

This illustration shows the Injection Fitting installed directly 
into pipe using the 1/4" threads.

The Injection Fitting is designed to 
install directly into either 1/4" or 1/2" 
female pipe threads (NPT).
 
You can trim the injection point (nose) 
if needed. See image to the right.

The nose section is designed to inject 
the chemical away from the wall of 
your pipe.
 
We do offer another Injector Fitting for 
smaller pipe sizes (such as 1/2" and 
1/4"). This fitting does not have the 
same length at the injection point 
(nose). See images to the right.

Summary of Contents for FLEXFLO A-100

Page 1: ...staltic Injection Pump Operating Manual 5300 Business Drive Huntington Beach CA 92649 USA Phone 714 893 8529 FAX 714 894 9492 E mail sales blue white com or techsupport blue white com Website www Blue...

Page 2: ...ally best For instance when the unit is used for injecting deodorized chemicals into a ducting system it would be wired to the mail blowers where they would operate together In this case the R P M And...

Page 3: ...conforms to the requirements of NSF standard 50 2 LOCATION WEATHER AND VENTILATION A good solid floor such as concrete or brick is desirable This unit is designed for indoor installations If used out...

Page 4: ...for whatever chemical you are using Do not place the container in direct sunlight Ultraviolet UV rays attack many materials which can cause them to become brittle OPERATION MAINTENANCE Once every wee...

Page 5: ...r water again return pump to service CAUTION do not allow acid and chlorine products to come together This is VERY DANGEROUS to your health OUTPUT ADJUSTMENTS The pause control knob adjusts the cycle...

Page 6: ...e groove of the fitting straight into the slot With the pump running hold the fitting marked L with your left hand your thumb should be covering the L At the same time use your right thumb to guide th...

Page 7: ...30V AC 60HZ 14 RPM A 149 3 230V AC 60HZ 30 45 RPM A 309 3 8 Pump housing 115V 24V A 010 Pump housing 220V 230V A 010J 1 Tube 3 16 O D NORprene A 002 3N Tube 1 4 O D Tygon A 002 4 Tube 1 4 O D NORprene...

Page 8: ...8 DIA Hole only 2 The 1 4 Male N P T fits either requires a Tee a Street ELL of a Saddle Fitting 3 Injector The A 100 is wall or shelf mounted 4 Chemical Tank 5 Stainer 6 Sediment Space NOTE Injector...

Page 9: ...Cap PN 70000 989 9 Suction Tube PN 76000 645 10 Strainer PN C 345S 11 Drain Cap PN 90002 045 12 Sediment Fitting PN 76000 863 SERVICE SUGGESTIONS Success of this system will be the result of care Alwa...

Page 10: ...ased wear on the pump components gears bearings and pump tubes Please follow these steps when cleaning your injection fitting check valves 1 Wash the pump tubing and fittings out with clean water To d...

Page 11: ...ll the Injection Fitting directly into a tee fitting The solution must inject directly into the flow stream Use Teflon thread sealing tape on the pipe threads of the Injection Fitting This illustratio...

Page 12: ...chlorinators they are meant to destroy bacteria and algae contamination before it s removal by filtration Acid and soda injectors are used for pH control balance The injectors are factory tested with...

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