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Page 16  of  19

507295B03

Issue 2122

A combustion air inducer operates for the first 10 seconds 

of every cooling cycle to prevent insects from nesting in 

the flue outlet.

Blower Delay – Cooling

The circulating air blower is controlled by a timing circuit 
in the integrated blower/ignition control. Timings are not 
adjustable. Blower “ON” delay is 5 seconds after the 
compressor starts and blower “OFF” timing is 60 seconds 
after the compressor shuts down.

NOTE

There is no blower OFF delay when there is a call 

for G (fan only).

Cooling System Performance

This equipment is a self-contained, factory-optimized 
refrigerant system. The unit should not require adjustments 
to system charge when properly installed. If unit 
performance is questioned, perform the following checks.

Cooling System Performance Values

Model 

Suction 

Sup/- 3°

Liquid 

Subc/- 2°

2 Ton

13

2.5 Ton

16

3 Ton

14

3.5 Ton

14

4 Ton

16

5 Ton

17

Based on outdoor ambient temperature of 82°F, and indoor 
entering air of 80°F db, 67°F wb.

Table 3. 

Ensure unit is installed per manufacturer’s instructions and 

that line voltage and air flow are correct. Refer to Table 3 

for proper performance value. The indoor metering device 
varies by model. When checking performance of a unit 

using an orifice for metering, refer to the suction superheat 

value to judge performance. When checking performance 
of a unit that uses an expansion valve for metering, refer 
to the subcooling value to judge system performance. If 
the measured performance value varies from table value 
allowance, check internal seals, service panels and duct 
work for air leaks, as well as restrictions and blower 
speed settings. If unit performance remains questionable, 
remove system charge, evacuate to 500 microns, and 
weigh in refrigerant to nameplate charge. It is critical that 
the exact charge is re-installed. Failure to comply will 
compromise system performance. If unit performance is 
still questionable, check for refrigerant-related problems, 
such as blocked coil or circuits, malfunctioning metering 
device or other system components.

Continuous Fan

With the proper thermostat and sub-base, continuous 
blower operation is possible by closing the R to G circuit. 
Cooling blower delay is also functional in this mode.

5. 

To change orifice:

a.  Remove screws that fasten the manifold to the 

burner box assembly and remove the manifold.

b. 

Remove  the  orifices,  then  install  replacement 

orifices.

c.  To reassemble: Reverse above steps, making 

sure orifices are inserted into the orifice holders 

on the back end of the burners, and that burners 
are level and centered on each burner opening in 
the vest panel.

6.  To remove or service burners:

a.  Label and disconnect the wires to the rollout switch 

and disconnect the igniter and flame sensor leads 

at the ignition control.

b.  Remove the screws that secure the burner box 

assembly to the vest panel and remove the 
assembly from the unit.

c.  Remove the screws that fasten the burner rack 

and bottom shield assembly to the burner box. 
Burners are now accessible for removal.

d.  To Reassemble: Reverse above steps.

7.  After reassembly of all parts is complete and all wires 

are reconnected, open the main manual gas shutoff 

valve; check for and correct any gas leaks. Turn 
electrical power on, initiate a call for heat, and check 
for proper burner operation.

8.  Install burner access panel.

Heat Anticipator 

The heat anticipator setting is 0.75 amp

. It is important 

that the anticipator setpoint be correct. Too high of a setting 
will result in longer heat cycles and a greater temperature 
swing in the conditioned space. Reducing the value below 
the correct setpoint will give shorter “ON” cycles and 
may result in the lowering of the temperature within the 
conditioned space.

Operation

Cooling System

The cooling system is factory-charged with HFC-R-410A. 
The compressor is hermetically sealed and base-mounted 
with rubber-insulated bolts.

Cooling Sequence of Operation

When the thermostat calls for cooling, R is closed to Y (see 
the wiring diagrams). This action completes the low voltage 
control circuit, energizing the compressor, condenser fan 
motor, and blower motor.

Unit compressors have internal protection. In the event there 
is an abnormal rise in the temperature of the compressor, 
the protector will open and cause the compressor to stop.

Summary of Contents for BPRPGE14

Page 1: ...ON Table of Contents Unit Dimensions 2 Roof Curb Dimensions 4 Adjustable Roof Curb Dimensions 6 Installation 8 Venting 10 Duct System 11 Filters 11 Condensate Drain 12 Gas Piping 12 Electrical Wiring 13 Heating Start Up 14 Operation 16 Maintenance 17 If this unit is to be installed in a mobile or manufactured home application the duct system must be sized to achieve static pressures within the man...

Page 2: ... 07 6 20 17 07 13 44 13 44 14 32 16 06 6 20 40 89 21 63 13 21 TYPICAL DRAIN LOCATION CONDENSATE DRAIN 3 4 NPT 5 75 3 55 4 12 TYPICAL VENT HOOD SIDE VIEWS 11 49 2 33 47 66 1 98 16 77 2 48 14 02 47 66 POWER ENTRY GAS ENTRY 6 94 2 33 11 49 16 07 18 52 3 25 4 56 20 31 21 06 23 19 RETURN AIR SUPPLY AIR TOP VIEW Unit Dimensions Small Base Gas Electric ...

Page 3: ...LOW VOLTAGE ENTRY 7 8 DIA KNOCKOUT GAS SUPPLY 44 89 21 63 13 21 TYPICAL DRAIN LOCATION CONDENSATE DRAIN 3 4 NPT 5 75 3 55 4 12 TYPICAL VENT HOOD SIDE VIEWS TOP VIEW POWER ENTRY GAS ENTRY RETURN AIR 2 11 19 49 2 39 2 33 11 49 16 07 18 52 6 94 3 25 10 06 19 49 SUPPLY AIR 25 81 26 56 28 68 11 49 2 33 47 66 56 13 Unit Dimensions Large Base Gas Electric ...

Page 4: ...x 330 mm 44 3 8 1127 44 3 8 1127 16 7 8 429 13 7 8 352 2 1 8 54 11 1 2 287 SUPPLY OPENING RETURN OPENING 8 203 14 356 18 457 24 610 3 4 19 1 25 5 1 2 140 5 3 4 146 11 1 2 287 17 1 4 438 1 3 8 35 3 3 4 95 13 330 3 76 NOTE If bottom entry is used condensate from the heat exchanger may leak during warm ambient temperatures in humid climates Ensure that bottom entry is watertight if used Roof Curb Dim...

Page 5: ...ase 3 x 13 in 76 x 330 mm 52 7 8 1343 44 3 8 1127 19 1 2 380 11 1 2 287 19 1 2 380 2 1 8 54 11 1 2 287 SUPPLY OPENING RETURN OPENING 8 203 14 356 18 457 24 610 3 3 4 95 22 7 8 581 7 178 3 4 19 1 25 NOTE If bottom entry is used condensate from the heat exchanger may leak during warm ambient temperatures in humid climates Ensure that bottom entry is watertight if used Roof Curb Dimensions Large Base...

Page 6: ...8 2 1 8 14 1 3 1 2 13 1 2 44 3 8 Bottom Curb Assembly Opening for Gas Entry thru base 11 5 8 5 1 2 5 3 4 3 5 8 1 3 8 17 1 4 13 7 8 16 7 8 44 3 8 Insulated Panels Opening for Power Line Entry thru base NOTE Roof deck may be omitted within confines of curb NOTE If bottom entry is used condensate from the heat exchanger may leak during warm ambient temperatures in humid climates Ensure that bottom en...

Page 7: ...8 11 5 8 2 1 8 19 3 8 11 5 8 14 23 1 8 1 5 1 2 5 3 4 3 1 2 3 1 2 13 1 2 6 7 8 52 7 8 44 3 8 Insulated Panels Opening for Power Line Entry thru base Bottom Curb Assembly Opening for Gas Entry thru base NOTE Roof deck may be omitted within confines of curb NOTE If bottom entry is used condensate from the heat exchanger may leak during warm ambient temperatures in humid climates Ensure that bottom en...

Page 8: ...ght bill A separate request for inspection by the carrier s agent should be made in writing Location Use the following guidelines to select a suitable location for these units 1 Unit is designed for outdoor installation only Unit must be installed so all electrical components are protected from water 2 Condenser coils must have an unlimited supply of air 3 For ground level installation use a level...

Page 9: ...rubs to obstruct condenser air discharge outlet combustion air inlet or vent outlet Clearance to Combustibles Clearance for Service Access Front of unit 0 in 24 in Back of unit 0 in 0 in Left side 0 in 24 in Right side from vent hood 12 in 24 in Base of unit 0 in 0 in Top of unit 0 in 48 in Minimum clearance to combustible material below the flue is 10 inches to allow proper dissipation of flue ga...

Page 10: ...t hood inside the control compartment Locate the vent hood and attach to side of utility panel with screws provided in the instruction bag see Figure 2 Vent Hood Attach with Screws Figure 2 Installing the Vent Cover 2 All panels must be in place for rigging 3 Place field provided spreaders in place Spreaders must be of adequate strength and length must exceed unit dimension by 6 inches Units may a...

Page 11: ...el Gas Code ANSI Z223 1 latest edition or CAN CGA B149 1 2 Canadian Installation Codes to correct improper operation of common venting system Duct System The duct system should be designed and sized according to the methods in the Air Conditioning Contractors of America ACCA manual that is most appropriate to the installation application A closed return air duct system shall be used This shall not...

Page 12: ...lled immediately upstream of the gas supply connection to the furnace Gas Connection The gas supply line is routed through the gas entry location on the side of the unit see Figure 4 A grommet is provided in the instruction bag and should be used to seal gas supply line to gas entry of control compartment Table 2 Unit Air Filter Sizes inches Unit Model Filter 1 Filter 2 24 30 36 14 x 20 x 1 20 x 2...

Page 13: ...est edition Canadian Electrical Code Part 1 CSA C22 1 latest edition or local codes where they prevail Use wiring with a temperature limitation of 75 C minimum Run the 208 or 230 volt 60 hertz electric power supply through a fused disconnect switch to the control box of the unit and connect as shown in the wiring diagram located on the inside of the control access panel Power supply to the unit mu...

Page 14: ...connect the thermostat to the unit Heating Start Up For Your Safety Read Before Lighting Furnace is equipped with a direct ignition control Do not attempt to manually light the burners CAUTION Pre Start Checklist Complete the following checks before starting the unit 1 Check the type of gas being supplied Be sure it is the same as listed on the unit nameplate 2 Make sure that the vent cover has be...

Page 15: ...ing value of the gas can be obtained from the local utility BTU HR Input Cubic Feet per Revolution x 3600 x Heating Value Seconds per Revolution For example by actual measurement it takes 38 seconds for the hand on the 1 cubic foot dial to make a revolution with a 100 000 BTU HR furnace running The result is 99 750 BTU HR which is close to the 100 000 BTU HR rating of the furnace Manifold Gas Pres...

Page 16: ...r system components Continuous Fan With the proper thermostat and sub base continuous blower operation is possible by closing the R to G circuit Cooling blower delay is also functional in this mode 5 To change orifice a Remove screws that fasten the manifold to the burner box assembly and remove the manifold b Remove the orifices then install replacement orifices c To reassemble Reverse above step...

Page 17: ... condition caused by inadequate airflow occurs This closes the main gas valve Pressure Switch If the combustion air blower should fail the pressure switch prevents the spark electrode and gas valve from being energized Maintenance Periodic inspection and maintenance normally consists of changing or cleaning the filters and cleaning the evaporator coil On occasion other components of the furnace ma...

Page 18: ... the reverse order they were removed in Steps 1 through 3 10 When replacing the flue collector box be careful so as not to tear the adjoining insulation 11 Assure that all joints on the vent side of the combustion system are air tight Apply a high temperature 500 F sealing compound where needed Control System Diagnostics Table 4 Fault Codes LED Status Flashing Rate Fault Description Slow Flash One...

Page 19: ...507295B03 Page 19 of 19 Issue 2122 Figure 8 Wiring Diagram Single Phase CT ...

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