Blue Ox BX4102 Installation Instructions Manual Download Page 3

Vehicle Weight:

The weight of this vehicle is near the Class 
III, 5,000 lbs. rating limitations. Some models, 
depending on options, may well exceed this  
5,000 lb. rating.  Be sure to confi rm the weight of 
your individual vehicle before towing. 

Tow Bar Adapters are NOT to be used with 

vehicle’s weighing over 5,000 lbs.

Installation Notes:

  The metal bumper  

and tow hooks are removed for installation.  
The tow hooks are not reinstalled. Drilling is 
required.

The dimensional variations between otherwise 
identical vehicles can be considerable. 
While the baseplate was designed for easy 
installation, it may be necessary to tailor the 
baseplate slightly to compensate for auto 
manufacturer’s tolerances.  These minor 
adjustments may include fi ling a hole slightly, 
bending electrical rods or bending end plates.

The BX8869 Bulb and Socket Wiring Kit is 
recommended for this vehicle. 

2002-09 HUMMER H

2

Installation Instructions

BX4102

1.  Pull the center grille insert forward to release 

the four clips, one on each side and two in the 
middle. Set insert aside to be reinstalled later. 
The passenger’s side is shown in the photo 
above.

2.  Remove the two rubber inserts from the top of 

the bumper. Set the rubber inserts aside to be 
reinstalled later.

Installation Instructions:

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Possible Location for the BX8869 

Possible Location for the BX8869 

Bulb and Socket Kit. 

Bulb and Socket Kit. 

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Page 3 of  6 

 

292-2625 Rev. G 

12/17/10

Handling of some cosmetic parts 

when installing this product may 

require the use of protective covers, 

rags, specialty tools, etc. to prevent 

damage. 

Summary of Contents for BX4102

Page 1: ...ot Pounds for Inch Bolts Bolt Torque Specifications Torque in Foot Pounds for Metric Bolts Bolt Size Grade 8 8 Grade 10 9 6MM 6 8 8MM 16 22 10MM 31 40 12MM 54 70 14MM 89 117 Bolt Tor r r rq q q qu u u ue e e e S S S Sp pe e e ec c c ci i i ifi fi fi fications Torque i i i in n n n Foot Pounds for In In In Inch c c Bolts Bolt lt lt lt S S S Siz z ze e e Gr Gr Gr Grad ad ade e e e 5 5 5 5 Gr Gr G G ...

Page 2: ...rtant Use only genuine factory replacement parts on your baseplate Do NOT substitute homemade or non typical parts If a bolt is lost or in need of replacement for your safety and the preservation of your baseplate be sure to use a replacement bolt of the same grade In most cases it will be Grade 5 please reference the parts list above Replacement parts may be ordered through your nearest Blue Ox D...

Page 3: ...er s tolerances These minor adjustments may include filing a hole slightly bending electrical rods or bending end plates The BX8869 Bulb and Socket Wiring Kit is recommended for this vehicle 2002 09 HUMMER H2 Installation Instructions BX4102 1 Pull the center grille insert forward to release the four clips one on each side and two in the middle Set insert aside to be reinstalled later The passenge...

Page 4: ... hook forward and set aside Do this to both sides of the vehicle The tow hooks will not be reinstalled Please return them to the customer 5 a 5 a 2002 09 HUMMER H2 Installation Instructions BX4102 4 Just below the bumper remove two metric bolts with the 18MM socket Pull the metal bumper forward and disconnect the fog lights Set bolts and metal bumper aside to be reinstalled later 5 b 5 b Page 4 of...

Page 5: ... tighten completely Install the convenience link weldment to the lower existing bolt tighten all bolts completely and reinstall the rubber inserts fog lights and grill insert 9 9 2002 09 HUMMER H2 Installation Instructions BX4102 7 Using the baseplate weldment as a template drill through the forward existing hole on the inside of the frame rail with the right angle drill and the 17 32 drill bit Do...

Page 6: ...Again thank you for being our customer and for the confidence you have shown in the performance of our products It is because of customers like you we enjoy the success we have today This vehicle is equipped This vehicle is equipped with standard tabs with standard tabs Install the tow bar and safety cables according to the instructions included in their packages Do not substitute other devices if...

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