Blue Ox BX1719 Installation Instructions Manual Download Page 2

BX1719

2003-16 Chevy Express 1500/2500/3500 & GMC Savanna 1500/2500/3500

Cargo & Passenger Vans

Installation Instructions

405-0443 

Page 2 of 6 

10/12/15 

Instruction Notes:

 The headlights, grille and bumper are removed and reinstalled for the baseplate 

installation. Some drilling and trimming is required.

Place all components that are removed on a flat, sturdy surface. All items will be reinstalled unless 

otherwise noted after the baseplate is installed.  
The dimensional variations between otherwise identical vehicles can be considerable. While the 

baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to 

compensate for vehicle manufacturer’s tolerances. 
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.

Drill a hole according to the tail 

light wiring kit instructions.

NOTICE

• Handling of some cosmetic parts when installing this product may require the use of protective    

covers, rags, specialty tools, etc. to prevent damage. 

• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that 

ALL

 electrical connections are plugged in and accessories are functioning properly 

before

 

reinstalling the fascia

.

• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the 

manufacturer’s warranty.

•  Be sure to use a sufficient amount of Loctite

®

 Red on all bolt threads before tightening. Tighten all 

bolts according to the torque chart provided.

• Dealer or installer be certain the user receives these instruction sheets.
• If the baseplate is in an accident, it must be replaced. 

DO NOT

 use it again!  An accident can 

cause unseen damage and using it again could result in more damage or serious injury. 

DO NOT

 

use the baseplate if it is damaged or missing parts. 

Summary of Contents for BX1719

Page 1: ... Torque Specifications Torque in Foot Pounds for Metric Bolts Bolt Size Grade 8 8 Grade 10 9 6MM 6 8 8MM 16 22 10MM 31 40 12MM 54 70 14MM 89 117 16MM 161 230 18MM 222 318 Attachment Tab Height 13 1 2 Attachment Tab Width 24 Please read BOTH these Installation Instructions and the General Information sheet prior to installing or operating this equipment 1 Blue Ox towing products and accessories are...

Page 2: ...etic parts when installing this product may require the use of protective covers rags specialty tools etc to prevent damage When using power drills be aware of the dangers of torque and drill bit length When using a reciprocating saw be aware of objects behind the cutting surface Use a good quality paint to spray cut edges of frame to prevent rusting Be sure that ALL electrical connections are plu...

Page 3: ...own Class IV Safety Cables 2 12 229 0512 not shown 1 2 Quicklink ZP 2 Tools Required Large Vise Grip Flat Screwdriver Torque Wrench Drill Tape Measure Loctite RED 17 32 Drill Bit 10MM Socket 15MM Socket 21MM Socket 3 4 Socket Important Use only genuine factory replacement parts on your baseplate Do NOT substitute homemade or non typical parts If a bolt is lost or in need of replacement for your sa...

Page 4: ...logen lights 2 Using a flat screwdriver pry behind the grille to release the clip and release the park light from frame Disconnect all electrical connections and set aside Do this on both sides of the vehicle 3 Using a 10MM socket remove the four 4 screws from the grille There are two 2 on each side Behind the grille towards the bottom release the clips on both sides of the vehicle Set the grille ...

Page 5: ... the baseplate thru the frame Install 1 2 13 x 1 1 2 bolts with lock washers into the holes and a 1 2 whiz nuts on the inside of the frame Do this on both sides of the vehicle Fully tighten all hardware 7 Attach the permanent baseplate safety cables to the provided convenience link on the baseplate The photo above shows the recommended installation of the cables to frame of vehicle Additional opti...

Page 6: ... with our products Our team is here to assist you with any questions you may have regarding the performance of your product Simply call 402 385 3051 and you can speak with our technical service team Additionally please visit our website to see which rallies our Destination America team will be attending For a nominal fee our service technician will service your towing system to ensure it s in prop...

Page 7: ...ety cables are to be used in conjunction with and NOT a replacement for legally required safety cables attaching the towed vehicle to the towing vehicle Notice To Baseplate Installer 1 It is YOUR responsibility to watch for Oil cooler and air conditioner lines Electrical wires and hoses Missing parts or attaching points on the frame If the baseplate is improperly installed and is against a wire or...

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