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1997-02 Jeep Wrangler

(Double Tube Bumper)

2003-06 Jeep Wrangler

(Double & Single Tube Bumper, Including Rubicon)

Installation Instructions

BX1120 

Parts List

Ref. No. 

Qty.   

 Part # 

 

Description

 1 

 61-5799 

  Weldment, 

Baseplate, 

BX1120

 

 

61-5208  

 

Weldment, 3/8-16, Nutplate, with 14” Wire

 

 

201-0440 

 

3/8-16 x 1 1/2” Hex Bolt, Grd. 5, ZP

 4 

 203-0010  3/8” 

Lock 

Washer, 

ZP 

  

 2 

 203-0003  3/8 

Flat 

Washer, 

ZP

 

 

201-0553 

 

1/4-20 x 1/2” Hx. Wshd, Type F Screw

 

 

201-0192 

 

#10-32 x 1/2” Slot, Rd. Hd. Screw   

 2 

 203-0054  #10 

Lock 

Washer

 2 

 202-0047  #10-32 

Hex 

Nut 

 

10 

 2 

 101-5822  Adapter, 

Way 

Connector

 

 

 

226-0046 

 

Baseplate Safety Cable, 36” CL III (Not Shown)

  2 

 229-0359  Quicklink, 

3/8, 

ZP 

(Not 

Shown)

Important:

Use only genuine factory replacement parts on your baseplate. Do 

NOT

 substitute homemade or non-typical parts. If a bolt is lost or in 

need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most 
cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox

®

 Dealer 

or Distributor.  Failing to follow and/or altering these installation instructions in either installation or required equipment will void the 
manufacturer’s warranty.  Towing behind a non-motorized vehicle will void the warranty.

Page 2 of 5  

 

292-6041 Rev. F 

 

9/14/10

7MM Socket

16MM Socket

9/16” Socket

13/32” Drill Bit

Vise Grips

Loctite

®

 RED

Tools Required

Summary of Contents for BX1120

Page 1: ... Instructions Confirm the towability and pre towing procedures for your vehicle with the owner s manual or contact the vehicle s manufacturer for specific towing procedures Bolt Size Grade 5 Grade 8 1 4 10 14 5 16 19 29 3 8 33 47 7 16 54 78 1 2 78 119 5 8 154 230 Bolt Torque Specifications Torque in Foot Pounds for Inch Bolts Bolt Torque Specifications Torque in Foot Pounds for Metric Bolts Bolt S...

Page 2: ...ot Shown 2 229 0359 Quicklink 3 8 ZP Not Shown Important Use only genuine factory replacement parts on your baseplate Do NOT substitute homemade or non typical parts If a bolt is lost or in need of replacement for your safety and the preservation of your baseplate be sure to use a replacement bolt of the same grade In most cases it will be Grade 5 please reference the parts list above Replacement ...

Page 3: ...les can be considerable While the baseplate was designed for easy installation it may be necessary to tailor the baseplate slightly to compensate for auto manufacturer s tolerances These minor adjustments may include filing a hole slightly bending electrical rods or bending end plates The BX8869 Bulb and Socket Wiring Kit is recommended for this vehicle 2 Hold the baseplate into place and insert t...

Page 4: ...ighten ALL bolts Ô Ô Ô Ô Install the tow bar and safety cables according to their instructions When demonstrating this to the customer be sure to include all of the Blue Ox packaging and contents DO NOT substitute other devices if the tow bar pins and clips are misplaced 1997 02 Jeep Wrangler Double Tube Bumper 2003 06 Jeep Wrangler Double Single Tube Bumper Including Rubicon Installation Instruct...

Page 5: ... customers should you visit our factory you can stay at our full service Blue Ox campground at no charge along with enjoying a factory tour Again thank you for being our customer and for the confidence you have shown in the performance of our products It is because of customers like you we enjoy the success we have today 2005 07 08 09 10 Blue Ox One Mill Road Industrial Park Pender Nebraska 68047 ...

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