Blue Giant EPJ-25 Operator'S Manual Download Page 5

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL

5

ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)

5.0  CHECK SHIPMENT BEFORE ASSEMBLY AND/OR USE

The hand pallet truck is to be carefully checked at the manufacturer’s plant 
before shipment. In order to ensure that no damage has occurred during 
transport, the hand pallet truck should be checked upon receipt for transport 
damage and to ensure correct operation. Damage due to transport is to be 
listed on the signed copy on the freight document. The freight forwarder must be 
notified of any damage within 48 hours. Damaged hand pallet trucks must not 
be put into use.

5.1 LOADING 

SPECIFICATION

The hand pallet truck is designed for the horizontal transportation of loads on 
a level, fixed base. The load must be evenly distributed on pallets or similar 
receptacles. The ideal loading mode is that the gravity center of heavy goods is 
at the central position of the fork. The maximum load-carrying capacity is shown 
on the appropriate designation plate and on the load sticker on the hand pallet 
truck. When there exists deflective load, the rated carrying capacity shall be 
reduced. If the load on the forks is one sided, there is a risk of the forks bending 
or the load slipping off. Supporting or shifting the load with the fork tips is to 
be avoided in all cases as this results in damage to the appliance. In order to 
preserve the wheels and chassis the hand pallet truck must not be driven over 
very uneven ground. 

5.2  MAXIMUM INCLINES OR DECLINE GRADES

The hand pallet truck is equipped with a permanently set pressure-limiting valve 
which permits a maximum load of 5 % of the nominal load. The screw plug on 
the pressure control valve is secured so as to avoid inappropriate manipulation 
from the operating personnel. In order to avoid damage to the goods being 
transported and the means of transport, the load must be supported evenly. 
If the load is unevenly distributed the pressure limiting valve will not function. 
When driving on down-grades the load is to be secured to prevent it from 
slipping or sliding off the hand pallet truck, (e.g. additional operating personnel). 
In addition to this, only hand pallet trucks with a service and parking brake are 
to be used on down-grades up to approx 6 %. Journeys on inclines or down-
grades of more than 6 % are always to be avoided. Safe transport cannot be 
guaranteed when the center of gravity of the load has altered.

5.3  SAFETY WITH TALL LOADS

Transporting with tall loads, (e.g. machines) changes the center of gravity of 
the load so unfavorably that the complete hand pallet truck including the load, 
goes out of control and may overturn on a curve. Loading, (e.g. onto a truck 
or mobile loading ramps) should be regarded in particular as likely occasions 
for accidents. During such activities the hand pallet truck is to be secured with 
particular care. Conveying persons or using the hand pallet truck as a form of 
roller skate is not permissible. Foodstuffs are only to be transported in packed 
form. Direct contact with the hand pallet truck is to be avoided. The accident 
prevention regulations for industrial trucks and the safety regulations and 
accident prevention regulations applicable to the user are also to be complied 
with.

Summary of Contents for EPJ-25

Page 1: ...2020 REV 1 0 PART 038 1074E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage b...

Page 2: ...R S PURCHASE RECORD 4 4 0 WARRANTY 4 5 0 CHECK SHIPMENT BEFORE ASSEMBLY AND OR USE 5 5 1 LOADING SPECIFICATION 5 5 2 MAXIMUM INCLINES OR DECLINE GRADES 5 5 3 SAFETY WITH TALL LOADS 5 6 0 EPJ 25 HAND P...

Page 3: ...packaged loads 10 Watch swing clearance when turning near walls racks pillars or other obstacles 11 Start stop change direction and travel smoothly Slow down for turns and on uneven or slippery surfac...

Page 4: ...rranty Support please contact your local Blue Giant Equipment dealer representative or authorized partner near you You may also visit www bluegiant com or phone 1 905 457 3900 Note that failure to val...

Page 5: ...pallet truck is equipped with a permanently set pressure limiting valve which permits a maximum load of 5 of the nominal load The screw plug on the pressure control valve is secured so as to avoid in...

Page 6: ...ssing of your spare parts order A Truck type capacity B Serial number of the truck C Complete Part Number ASSEMBLY DRAWINGS Handle and Pump Assembly Frame Assembly WEIGHT 160 lbs 72 575 kg CAPACITY 5...

Page 7: ...MANUAL 7 ISSUE DATE DECEMBER 7 2020 REV 1 0 PART 038 1074E 7 0 NAME PLATE AND WARNING DECAL LOCATIONS This truck is equipped with a battery Read and heed the following warning plus any other warnings...

Page 8: ...mes a uniform load whose center is at 1 2 the length of the fork and centered between the forks The maximum load capacity is reduced when the load center exceeds 1 2 the length of the forks or is not...

Page 9: ...otor maintenance and other areas specified in the parts and service manual maintenance section If the truck is found to be unsafe and in need of repair or contributes to an unsafe condition report it...

Page 10: ...rking brake Check that steering arm raises to upright position when released and brake applies Brakes Check that brakes actuate when steering arm is raised to upright positon and when lowered to horiz...

Page 11: ...trols for steering forward and reverse speed control braking raising and lowering the forks and horn Control handles on all models have a belly button reversing switch which reverses the direction of...

Page 12: ...released Further rotation in either direction will progress the truck from slow to maximum travel speed To change directions or to stop the truck rotate the speed control lever in the opposite direct...

Page 13: ...steering arm gas spring automatically raises the steering arm to the upright position when the steering arm is released Parking When parking the truck do not obstruct traffic lanes or aisles 1 Park th...

Page 14: ...of truck 5 Always look in the direction of travel Move slowly and check clearances when approaching obstructions 6 Do not make sudden starts and stops Operate truck smoothly and gradu ally 7 Travel sl...

Page 15: ...pletely powered down WARNING Battery Charging When 1 Green 1 Red LEDs are lit up charging is in progress When the 2 Red LEDs are lit up charging is complete The figure below shows the top view of the...

Page 16: ...sure that the truck key is not on WARNING When plugging in the battery on the truck make sure that the contact pins on the battery match those on the truck With a lithium battery it is possible to hav...

Page 17: ...rator s manual and on this truck Do not operate this truck until you have checked its condition Give special attention to wheels horn battery controller lift systems brakes steering mechanism guards a...

Page 18: ...DECEMBER 7 2020 REV 1 0 PART 038 1074E Wear foot protection and keep feet clear of truck Do not carry passengers Observe applicable traffic regulations Yield right of way to pedestrians Slow down and...

Page 19: ...d cause truck to slide or overturn Use special care when traveling without load as the risk of overturn may be greater Always look in direction of travel Keep a clear view and when load interferes wit...

Page 20: ...higher than load backrest or load backrest extension unless load is secured so that no part of it could fall backward When leaving truck neutralize travel control Fully lower lifting mechanism and set...

Page 21: ...EPJ 25 ELECTRIC PALLET JACK OPERATOR S MANUAL 21 ISSUE DATE DECEMBER 7 2020 REV 1 0 PART 038 1074E NOTES...

Page 22: ...EPJ 25 ELECTRIC PALLET JACK OPERATOR S MANUAL 22 ISSUE DATE DECEMBER 7 2020 REV 1 0 PART 038 1074E NOTES...

Page 23: ...EPJ 25 ELECTRIC PALLET JACK OPERATOR S MANUAL 23 ISSUE DATE DECEMBER 7 2020 REV 1 0 PART 038 1074E NOTES...

Page 24: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2020 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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