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Blue Giant BLUE GENIUS CONTROL Installation & Owner'S Manual Download Page 29

19.                             XDS STANDALONE POWER PACK ASSEMBLY

 

 

19 1/16"

484

BLUEGIANT.COM

MONARCH

BLUE GIANT

MODEL NO.

SERIAL NO.

PART NO.

PORT "LIP"

PORT "DECK"

3/4 NPT

CONDUIT CONNECTION

PORT "DDG"

RELIEF VALVES

VIEW SHOWN WITHOUT RESERVOIR & BRACKET

8 7/16"

215

11 25/32"

299

3 11/32"

85

9 3/4"

248

3/8"

10

XDS3000 with Blue Genius™ Controls

 

26

Summary of Contents for BLUE GENIUS CONTROL

Page 1: ...TIRE CONTENTS OF THIS MANUAL FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH INSTALLATION OWNER S MANUAL XDS3000 DOOR and DOCK GUARD with TL85 VEHICLE RESTRAINT and BLUE GENIUSTM...

Page 2: ...Method 2 Deploying the XDS Dock Deck and Lip Buttons 14 11 6 Operating Procedure Returning Dock to Stored Position 15 11 7 Undeploying the Restraint Arm 15 11 8 DDG For End Loading Unloading 15 11 8...

Page 3: ...27 22 TL85 PARTS ILLUSTRATION 28 23 TL85A PARTS ILLUSTRATION 29 24 GENERAL PARTS 30 24 1 Molded Rubber Bumpers 30 24 2 Face Plates for Molded Rubber Bumpers 30 24 3 Laminated Bumpers 30 24 4 Face Pla...

Page 4: ...d prevents forklift damage The raised guard is designed to prevent forklift roll off and protect overhead doors from impact damage Toe guards a maintenance strut and laminated bumpers provide extra sa...

Page 5: ...of its nature is not subject to compensation The manufacturer reserves the right to make changes at any time to the modules components and accessories concurrent with its continuing product developme...

Page 6: ...N inside and RED outside NEVER attempt to lift or hold the lip out by hand Serious personal injury could occur DO NOT remove lifting equipment until a The main cylinder has been filled b The Maintenan...

Page 7: ...locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that only OSHA approved lockout devices be utilized The energy isolating device must bear a prominent...

Page 8: ...WER FEED CABLE from fused disconnect TRAFFIC LIGHT CABLE to the outside POWER CABLE Dock Leveler TL85 HYDRAULIC HOSES COMMUNICATION CABLE to the outside 8 12 84 IF INSTALLING A COMBO DOCK RESTRAINT RU...

Page 9: ...DAMAGE THE CONDUIT ITSELF UNDER DOCK 1 Run motor wiring from the control panel to the pit motor box for the dock and restraint 2 Run the communication cable from the control panel through the pit to t...

Page 10: ...5 127mm x 127 mm SHIM BOTH SIDES 5 X 5 127mm x 127 mm SHIM 4 x 4 102mm x 102mm FORK LIFT TRUCK HANDLING SLING HANDLING HYDRAULIC 6 WELD INSTALLATION PICTORIAL WELD INSTALLATION PICTORIAL Shim placemen...

Page 11: ...trained and authorized personnel 4 Prepare to hook up electrical wires and hydraulic hoses if required Identify hose ends as Lip and Deck For units with self contained mounted under deck power pack e...

Page 12: ...CTIONS UPPER REAR PIT ANGLE REAR FRAME BAR 14 Remove the pin from telescopic maintenance strut and extend the maintenance strut to the desired height Then reinsert pin and walk the deck down to engage...

Page 13: ...and Hydraulic Installation 1 For the remote power pack for the TL85A model only securely mount the hydraulic power pack horizontally on an interior wall adjacent to the doorway opening at approximate...

Page 14: ...veler for easy future access DO NOT WIRE HIGH AND LOW VOLTAGES IN THE SAME CONDUIT High voltage range is 115V and up Lower voltages include the communication and solenoid wiring as well as the I O Dur...

Page 15: ...ON Controls XDS3000 R E S T R A I N T RESTRAINT ENGAGE Raise Restraint Arm RESTRAINT RELEASE Lower Restraint Arm CARRIER VEHICLE RELEASE Caution YELLOW LIGHT Proceed With Caution DDG Manual Control Ma...

Page 16: ...n 11 2 Stop Button Function Do not operate this leveler unless you have been trained and authorized to do so and have read and understood all of the safety information and instructions contained herei...

Page 17: ...OWER BEFORE OPENING READ AND FULLY UNDERSTAND THE OWNER S MANUAL BEFORE OPERATING THIS PRODUCT R 038 244E Do Not Enter Proceed With Caution STOP R E S T R A I N T 0 ESC SEL 8 9 7 5 6 4 2 3 1 D O C K L...

Page 18: ...ius Ready and the control panel light will turn GREEN NOTE If the restraint arm encounters any obstructions that prevent it from lowering it will pound down two 2 times to dissolve the blockage The co...

Page 19: ...www BlueGian t com Gold Series TM T o u c h C o n t r o l DISCONNECT POWER BEFORE OPENING READ AND FULLY UNDERSTAND THE OWNER S MANUAL BEFORE OPERATING THIS PRODUCT R 038 244E Do Not Enter Enter On G...

Page 20: ...NER S MANUAL BEFORE OPERATING THIS PRODUCT R 038 244E Do Not Enter Enter On Green STOP R E S T R A I N T 0 ESC SEL 8 9 7 5 6 4 2 3 1 Proceed With Caution AT TENTION Dock Door Down Dock Door Guard Up D...

Page 21: ...ehicle restraint is manually released while the power is still on the Blue Genius control station will flash YELLOW Any attempt to access the deck or restraint functions will result in the onscreen me...

Page 22: ...s very important for cost and operation efficiency and more importantly operator safety A faulty dock leveler is a potential source of danger to the operator and to other personnel working near it As...

Page 23: ...ck Maintenance Strut Lip Latch Check Weather Seals Check Ramp Rear Hinges Check Dock Seal Dock Shelter Check Dock Leveler Structure Sub Frame Shim Lubricate Rear Hinges Pins Lubricate Dock Leveler Lip...

Page 24: ...ntrols to ensure they are not missing damaged or broken Clean away all foreign material such as parts of broken skids etc from area in which the Vehicle Restraint is located Check for missing or damag...

Page 25: ...der 10 12 Long Docks 036 205 Seal Kit for all Deck Lifting Cylinders 14 2 Hydraulic Lip Extension Cylinder ITEM QTY PART NUMBER GENERAL DESCRIPTION 1 211 7002 Lip Extension Cylinder Double Acting 1 21...

Page 26: ...l Deck Lip Length 1 1 788 331 10 12 Models Nominal Deck Lip Length 16 2 Lip Extension Cylinder Hose All Capacity ITEM QTY PART NUMBER GENERAL DESCRIPTION 2 1 788 329 6 and 8 Models Nominal Deck Lip Le...

Page 27: ...36 Safety Skirt Lower 6 8 Long 6 4 011 135 Capscrew Sckt Butn Hd 5 16 18x3 4 1 2 202 5036 1 Safety Skirt Lower 10 12 Long 7 4 011 543 Nut Hex 5 16 18 Nylon Insert 2 2 202 5037 Middle Safety Skirt 6 8...

Page 28: ...200 01039 Cylinder 2 25 Stoke 8 6 105 878 Spacer Washer ITEM QTY PART NO DESCRIPTION 10 2 200 01042 Support Roller Pin 11 1 034 511 Adapter 90o 12 4 011 508 Hex Nuts 13 2 012 220 Regular Spring Lock W...

Page 29: ...UEGIANT COM MONARCH BLUE GIANT MODEL NO SERIAL NO PART NO PORT LIP PORT DECK 3 4 NPT CONDUIT CONNECTION PORT DDG RELIEF VALVES VIEW SHOWN WITHOUT RESERVOIR BRACKET 8 7 16 215 11 25 32 299 3 11 32 85 9...

Page 30: ...Assembly Complete 1 090 909 2400 Polyethylene Tub 1 780 613 Hose Assembly WAND PROXIMITY SENSOR LOWER PROXIMITY SENSOR 45 DEGREE PROXIMITY SENSOR 20 PICTORIAL COMPONENT PARTS DRAWING 21 HYDRAULIC PAR...

Page 31: ...2 dia x 1 8 R3 93002 20 1 Hole Plug 1 dia 037 081 21 1 Angular Position Cam 51 001945 22 3 Proximity Sensor JB 18 ML TPNBA 028 200 23 1 Wand Axle Weldment 51 002052 Item No Qty Description Part No 24...

Page 32: ...5 20 3 Proximity Sensor JB 18 ML TPNBA 028 200 21 1 Tube Polyethylene 24 long 090 909 2880 Item No Qty Description Part No 22 1 Male Elbow 90Degree D1 4 Tube 040 007 23 1 Wand Axle Weldment 51 002052...

Page 33: ...24 x 10 DB431 4 5 x 36 x 10 DB531 5 5 x 36 x 10 PART ID DESCRIPTION DB411FP 4 5 x 14 x 10 DB511FP 5 5 x 14 x 10 DB412FP 4 5 x 14 x 20 DB512FP 5 5 x 14 x 20 24 1 MOLDED RUBBER BUMPERS 24 3 LAMINATED B...

Page 34: ...oid The restraint arm raises to a fully vertical position and motor runs Both control panel and outside traffic lights are RED 1 Faulty wiring or connection 2 Pressure relief valve is out of adjustmen...

Page 35: ...ock is lowered and the lip is resting in the lip keepers 1 The lip sensor is out of adjustment Adjust the proximity switch by loosening the holding nuts and setting the gap Once the desired adjustment...

Page 36: ...ush by raising deck and lip to maximum height and continue to run motor for 30 seconds maximum Remove relief valve disassemble and clean thoroughly Change oil replace valve adjust to original setting...

Page 37: ...lodged between ball and seat of relief valve Flush by raising deck and lip to maximum height and continue to run motor for 30 seconds maximum Remove relief valve disassemble and clean thoroughly Chan...

Page 38: ...NOTES XDS3000 with Blue Genius Controls 35...

Page 39: ...NOTES XDS3000 with Blue Genius Controls 36...

Page 40: ...Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www BlueGiant com If calling within North America t 1 800 668 7078 f 1 888 378 5781 Copyright Bl...

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