• When stacking pallets in racks and it is necessary to
move the load in a raised position, use caution.
Operate truck smoothly.
• Observe applicable traffic regulations. Yield right of
way to pedestrians. Slow down and sound horn at
cross aisles and wherever vision is obstructed.
• Operate truck only from designated operation posi-
tion. Never place any part of your body between the
mast uprights. Do not carry passengers.
• Do not allow anyone to stand or pass under load or
lifting mechanism.
• When leaving truck, neutralize travel control. Fully
lower lifting mechanism and set brake. When leaving
truck unattended, turn off key switch, remove key
and disconnect battery.
2-3. BEFORE OPERATION
covers important inspection points on the
CB33 lift truck which should be checked prior to opera-
tion. Depending on use, some trucks may require
additional checks.
shows a sample format for an Operator
Checklist, which can be modified as necessary to fit
your operation.
WARNING:
Periodic maintenance of this truck by a
QUALIFIED TECHNICIAN is required.
CAUTION:
A QUALIFIED SERVICE TECHNICIAN
should check the truck monthly for
proper lubrication, proper fluid levels,
brake maintenance, motor maintenance
and other areas specified in the
WARNING:
If the truck is found to be unsafe and in
need of repair, or contributes to an
unsafe condition, report it immediately to
the designated authority. Do not operate
it until it has been restored to a safe
operating condition. Do not make any
unauthorized repairs or adjustments. All
service must be performed by a qualified
maintenance technician.
Table 2-1 Operator Checks
ITEM
PROCEDURE
Transmission
and hydraulic
systems.
Check for signs of fluid leakage.
Forks
Check for cracks and damage;
and, that they are properly
secured.
Chains, cables
and hoses
Check that they are in place,
secured correctly, functioning
properly and free of binding or
damage.
Guards and load
backrest
Check that safety guards are in
place, properly secured and not
damaged.
Safety signs
Check that warning labels,
nameplate, etc., are in good
condition and legible.
Horn
Check that horn sounds when
operated.
Steering
Check for binding or looseness in
control arm when steering.
Travel controls
Check that speed controls on
control head operate in all
speed ranges in forward and
reverse and that belly button
switch functions.
Wheels
Check drive wheel for cracks or
damage. Move truck to check
load for freedom of rotation.
Hydraulic
controls
Check operation of lift, lower and
tilt to their maximum positions.
Brakes
Check that brakes actuate when
control arm is raised to upright
position, and when lowered to
horizontal position.
Deadman/
Parking brake
Check that control arm raises to
upright position when released
and brake applies.
Battery
disconnect
Check that battery can be
disconnected and recon-
nected. Check for connector
damage.
Battery charge
Check the battery indicator.
High speed limit
switch
Allow for enough space to oper-
ate truck in high speed. Elevate
forks approximately two feet,
then test drive truck to check if
high speed is cut out.
ITEM
PROCEDURE
8
Summary of Contents for BGL-33
Page 9: ...Figure 2 2 Sample of Operator Check List R6479 9...
Page 12: ...NOTES 12...
Page 18: ...NOTES 18...
Page 38: ...NOTES 38...
Page 44: ...NOTES 44...
Page 46: ...Figure 6 1 Drive Assembly R7220 46...
Page 48: ...Figure 7 1 Drive Assembly R7220 48...
Page 49: ...Figure 7 2 Load Wheels R7223 49...
Page 50: ...NOTES 50...
Page 52: ...Figure 8 2 Elevation System Telescopic R7224 52...
Page 54: ...Figure 8 3 Mast Three Stage Mast R7225 54...
Page 56: ...NOTES 56...
Page 58: ...Figure 9 1 Hydraulic System R7228 58...
Page 60: ...Figure 9 3 Elevation System Telescopic R7224 60...
Page 66: ...Figure 9 8 Secondary Lift Cylinder Three Stage Mast R7234 66...
Page 69: ...Figure 9 10 Tilt Cylinder R7236 69...
Page 70: ...NOTES 70...
Page 72: ...Figure 10 1 Electrical System R6478 R7237 72...
Page 73: ...Figure 10 2 Electrical Panel R6478 R7238 73...
Page 75: ...Figure 10 3 Transmission Motor Brake Assembly R6879 75...
Page 76: ...NOTES 76...
Page 77: ...SECTION 11 OPTIONAL EQUIPMENT 77...
Page 78: ...NOTES 78...
Page 80: ...Figure 12 1 Control Arm R7217 80...
Page 82: ...Figure 12 1 Control Arm Continued R7217 82...
Page 84: ...Figure 12 2 Control Head R7218 84...
Page 86: ...Figure 12 3 Drive System R7219 86...
Page 88: ...Figure 12 4 Drive Assembly R7220 88...
Page 90: ...Figure 12 5 Compartment R7221 90...
Page 92: ...Figure 12 6 Frame R7222 92...
Page 94: ...Figure 12 6 Frame Continued R7222 94...
Page 96: ...Figure 12 7 Load Wheels R7223 96...
Page 98: ...Figure 12 8 Elevation System Telescopic R7224 98...
Page 100: ...Figure 12 8 Elevation System Telescopic Continued R7224 100...
Page 102: ...Figure 12 9 Elevation System Three Stage Mast R7225 102...
Page 104: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 104...
Page 106: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 106...
Page 108: ...Figure 12 10 Lift Carriage Telescopic R7226 108...
Page 110: ...Figure 12 11 Lift Carriage Three Stage Mast R7227 110...
Page 112: ...Figure 12 12 Chain Assembly R6818 112...
Page 114: ...Figure 12 13 Hydraulic System R7228 114...
Page 116: ...Figure 12 14 Tilt System R7235 116...
Page 118: ...Figure 12 15 Lift System Telescopic R7230 118...
Page 120: ...Figure 12 16 Lift System Three Stage Mast R7231 120...
Page 122: ...Figure 12 17 Lift Cylinder Telescopic R7232 122...
Page 124: ...Figure 12 18 Free Lift Cylinder Three Stage Mast R7233 124...
Page 126: ...Figure 12 19 Secondary Lift Cylinder Three Stage Mast R7234 126...
Page 128: ...Figure 12 20 Tilt Cylinder R7236 128...
Page 130: ...Figure 12 21 Pump and Motor R7229 130...
Page 132: ...Figure 12 22 Electrical System R7237 132...
Page 134: ...Figure 12 23 Electrical Panel R7238 134...
Page 136: ...Figure 12 24 Battery Assembly Optional R7001A 136...
Page 138: ...Figure 12 25 Wire Harness R7240 138...