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Blue Giant BG E-Step, Owner'S Manual

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Blue Giant BG E-Step Owner'S Manual Download Page 43

Hydraulic Pump Assembly

POS.

PART NUMBER

DESCRIPTION

QTY. 

REQD.

NOTES

1

1115-561001-0A

BRUSH

4

2

1115-560001-00

HOSE CLAMPS 

D

80

1

3

1118-420002-00

WIRE HARNESS

1

4

1115-560002-00

RELAY 24V/150A

1

5

1115-560003-00

DC MOTOR 0.8KW/24V

1

6

1115-560026-00

SCREW

2

7

1115-560025-00

O-RING 16.36×2.21

2

8

1115-560016-00

CHECK VALVE

1

9

1115-560017-00

SOLENOID VALVE 24V

3

10

1650-42010X-00

VALVE PLATE

1

11

1115-560005-00

THROTTLE

1

12

1650-42012X-00

FLOW DIVIDER/COMBINER VALVE

1

13

1115-560010-00

CONNECTING SHAFT

1

14

1115-560011-00

GEAR PUMPS 0.75CC/R

1

15

1115-560012-00

FLAT PAD Ø5

2

16

1115-560013-00

SCREW M5X70

2

17

1650-42017X-00

NYLON TUBE

1

18

1115-560014-00

SUCTION PIPE

1

19

1115-560015-00

OIL FILTER

1

20

1115-560006-00

SAFETY VALVE

1

21

1650-42021X-00

HOSE CLAMPS 

D

110

1

21a

1220-45003X-00

HOSE CLAMPS 

D

115

1

22

2320-470020-0A

O-RING 100×3.55

1

23

1126-430004-00

TANK  2L

1

24

1115-560024-00

AIR FILTER

1

25

1115-560012-00

FLAT PAD Ø5

4

26

2320-470017-00

SCREW M5×10

4

27

1650-42027X-00

VALVE PLATE

1

43

Summary of Contents for BG E-Step

Page 1: ...rate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily injury or death ISSUE DATE DECEMBER 7 20...

Page 2: ...mps and obstructions Before and during all vehicle operations ensure that adequate clearance is maintained from overhead obstructions and energized electrical conductors and parts Before elevating pla...

Page 3: ...NOTES 3...

Page 4: ...RTMENT COVER REMOVAL 4 1 4 1 FRONT COMPARTMENT COVER 4 1 4 1 1 Cover Removal 4 1 4 1 2 Cover Installation 4 1 5 FLOOR LOCK SYSTEM 5 1 5 1 FLOOR LOCK 5 1 5 1 1 Floor Lock Motor Replacement 5 1 6 LOAD W...

Page 5: ...Vehicle lifts and transports up to 750 pounds capacity including load and operator The vehicle enables general maintenance work and effi cient selection and moving of materials in any area or at any l...

Page 6: ...ering Button Lower the operator platform 6 Key switch Switches control current on and off Removing the key prevents the access vehicle from being switched on by unauthorized personnel 7 Emergency stop...

Page 7: ...ized Dealer for replacement 1 4 INSTALLATION WARRANTY CHECK LIST Blue Giant initiate t t t all e a a e en Blue Giant at Figure 1 3 Data Plate R8553 7 BLUE GIANT EQUIPMENT CORPORATION www BlueGiant com...

Page 8: ...ption of Fault Nature of Fault Corrective Procedure Full Details Required Incomplete Information will Delay Process Blue Giant Part Part Description QTY Blue Giant Replacement Part s Invoice Number s...

Page 9: ...to perform service on the BG E Step Semi Electric Access Vehicle All service records must be maintained 2 4 ANNUAL INSPECTIONS The owner and user are required by ANSI A92 6 to ensure annual inspectio...

Page 10: ...onnel This manual and the manufacturer s instructions concerning batteries and charging stations must be observed when carrying out the work 2 5 6 Battery Care and Charging CAUTION Never smoke or brin...

Page 11: ...on please reverse step 1 5 Replace only with original OEM batteries or batteries approved by an authorized Blue Giant dealer Contact your authorized Blue Giant dealer for information on optional batte...

Page 12: ...Table 2 2 for the recommended types of grease and oil in conjunction with Figure 2 2 identifies the items requiring lubrication Table 2 2 Recommended Lubricants R8556 Code Description Used for A L HM4...

Page 13: ...atefor capacity d Defective lift motor relay Replace relay on pump motor e Battery charge low Charge battery Platform does not lift pump motor does not run Check and recharge if required Check and rep...

Page 14: ...NOTES 14...

Page 15: ...tch and turn off key switch 2 Remove four screws that holds the cover down 3 Carefully lift cover up and off the vehicle 4 1 2 Cover Installation 1 Carefully position cover on the vehicle 2 Install fo...

Page 16: ...NOTES 16...

Page 17: ...t switch and turn off key switch 2 Block load wheels 3 Remove the compartment cover as described in paragraph 4 1 1 4 Disconnect electric motor from harness 5 Remove the mounting screws and motor asse...

Page 18: ...NOTES 18...

Page 19: ...eel 9 Inspect bearings and replace if necessary 6 1 2 Installation 1 Pack bearings with grease 1 Reassemble bearings in load wheel 2 Position load wheel on the axle and install two bolts two lock wash...

Page 20: ...Figure 6 1 Frame ED_0001 20...

Page 21: ...buttons to refill the cylinder and lines with hydraulic oil 8 Check level of hydraulic oil If required add hydraulic oil to bring to proper level Use hydraulic oil listed in Table 2 2 9 Install the c...

Page 22: ...Figure 7 1 Hydraulic System ED_0004 22...

Page 23: ...k the platform to get access to the hydraulic fitting at the base of the cylinder Make sure to securely block the vehicle or use strong supports so that the vehicle won t lower down 3 Remove five scre...

Page 24: ...NOTES 24...

Page 25: ...witch 2 Remove the compartment cover as described in paragraph 4 1 1 3 3 Remove any dirt or corrosion from the bus bar area The controller should be wiped clean with a moist rag Allow it to dry before...

Page 26: ...s and harness from control panel 4 Remove four screws four lock washers four flat washers and panel 5 Remove the Control Panel Assembly out of the way 6 Disconnect cables and harnesses from charger 7...

Page 27: ...arrangement is secure before proceeding 3 Engage the emergency power disconnect switch and turn off key switch 4 Disconnect the electrical connectors at each end of the mast cable 5 Disconnect the mo...

Page 28: ...NOTES 28...

Page 29: ...SECTION 9 OPTIONAL EQUIPMENT 9 1 N A 29...

Page 30: ...NOTES 30...

Page 31: ...SECTION 10 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the BG E Step Semi Electric Access Vehicle 31...

Page 32: ...Figure 10 1 Frame ED_0001 32...

Page 33: ...EEP GROOVE BALL BEARING 6204 4 14 1650 100007 00 WHEEL SHAFT 2 15 0000 001623 00 KEY 8 40 2 16 1650 100006 00 BEARING RETAINER 2 17 0000 000479 00 SCREW M5 16 8 18 1113 210100 0A LOADING WHEEL 2 19 20...

Page 34: ...Figure 10 2 Operator Platform ED_0002 34...

Page 35: ...XIS 2 15 1600 700005 00 BUSHING 2 16 0000 001521 00 SCREW M5 10 4 17 1600 700012 00 BUMPER 2 18 1600 702000 0B RIGHT DOOR 1 19 3020 060000 07 SCREW M8 20 2 20 1650 700001 00 01 RIGHT COVER 1 Red 20 16...

Page 36: ...Figure 10 3 Operating Control Assembly ED_0003 36...

Page 37: ...VER 1 6 1650 700003 00 LEFT BOTTOM COVER 1 7 1600 300004 00 RUBBER 2 8 1650 520007 10 WIRE HARNESS 1 9 CK11 520012 00 BUTTON SWITCH 3 10 1115 510006 60 METER 1 11 1115 520003 0A KEY SWITCH 1 12 3218 6...

Page 38: ...Figure 10 4 Decals 38 EC_0009...

Page 39: ...VEL SURFACE ONLY LABEL DECAL 1 4 5080 000016 79 PINCH POINT WARNING LABEL 2 5 5080 000016 15 Blue Giant DECAL 1 6 2069 000000 22 KEY SWITCH DECAL LABEL 1 7 2069 013000 06 POWER SHUT OFF LABEL 1 8 2069...

Page 40: ...Figure 10 5 Hydraulic System ED_0004 40...

Page 41: ...2707 141400 30 ARTICULATED JOINT 2 7 0000 000044 00 SEALING GASKET 14 4 8 0000 001674 00 SEALING GASKET 12 2 9 1650 100400 00 LINEAR ACTUATOR 1 10 3070 000000 16 SHAFT 10 65 1 11 0000 000376 00 COTTE...

Page 42: ...Figure 10 6 Hydraulic Pump Assembly ED_0005 42...

Page 43: ...60005 00 THROTTLE 1 12 1650 42012X 00 FLOW DIVIDER COMBINER VALVE 1 13 1115 560010 00 CONNECTING SHAFT 1 14 1115 560011 00 GEAR PUMPS 0 75CC R 1 15 1115 560012 00 FLAT PAD 5 2 16 1115 560013 00 SCREW...

Page 44: ...Figure 10 7 Lift Cylinder ED_0006 44...

Page 45: ...50 411000 00 LIFT CYLINDER ASSEMBLY 2 KIT 1650 QJYG 0A SEAL KIT 1 Includes pos 1 5 1 1650 41001X 00 DUST SEAL 1 2 1650 41002X 00 SEALING RING 20 28 5 1 3 1650 41003X 00 O RINGS 32 2 4 1 4 2130 414000...

Page 46: ...Figure 10 8 Electrical System ED_0007 46...

Page 47: ...723 00 SCREW M3 10 2 5 1115 500006 00 CHARGER CABLE USA 1 6 1120 540001 00 STAND 1 7 0000 000126 00 SCREW M6 16 2 8 0000 000550 00 NUT M8 2 9 0000 000210 00 FLAT PAD 8 4 10 1115 510003 00 FUSE 100A 1...

Page 48: ...Figure 10 9 Wiring Harness ED_0008 48...

Page 49: ...PART NUMBER DESCRIPTION QTY REQD NOTES 1 1650 520001 10 MAIN WIRING HARNESS 1 2 1650 520009 10 WIRE HARNESS 1 3 1650 520002 10 WIRE HARNESS 1 4 1650 520003 10 WIRE HARNESS 1 5 1650 520004 10 RELAY WIR...

Page 50: ...ica t 1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2020 Corporate 410 Admiral Blvd Mississauga ON L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Rd Greensbor...

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