Blue Diamond EX1000 Hex Operator'S Manual Download Page 14

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STEP 5:  Grease the inside of the auger collar liberally and attach the auger with the   

 

retaining bolt and nut that came attached to the drive unit spindle.  This is a

 

special

 

thread length

 bolt - use genuine Blue Diamond replacement parts only.   

 

For hex spindle, use Blue Diamond PN 10038 (3/4″  10 x 4″, Gr. 8, 3/4″ of    

 

thread) 

special

 retaining bolt and nut PN 10041.  NEVER use a bolt longer than  

 

4″.  For round spindle, use Blue Diamond PN 10039 (7/8″  9 x 4-1/4″, Gr. 8, 3/4″  

 

of thread) 

special

 retaining bolt and nut PN 10042.  NEVER use a bolt longer  

 

than 4-1/4″.

STEP 6:   The hydraulic fittings on the top of the drive unit are #10 JIC male.  Install 1/2″  

 

Blue Diamond Hose Kit if your unit delivers less than 20 GPM.  Install 3/4″ Blue  

 

Diamond Hose Kit if your unit delivers 20 GPM or more.  Blue Diamond Hose  

 

Kits include abrasion sleeves.  Since the motor is reversible, hose connections to  

 

motor fittings are interchangeable.

STEP 7:   If you did not purchase quick couplers with your unit, you must obtain and install 

 

the proper hydraulic quick couplers for your particular vehicle.

STEP 8:    After you have tightened the drive unit connections, run the hoses through the    

 

hose holder on the quick attach plate and plug them into your auxiliary hydraulic   

 

outlets.

STEP 9:   Test the vehicle to make sure you have enough hose length to perform the full  

 

range of the loader arms’ operating heights.

Remember hydraulic systems are under pressure whenever 

the engine is running and may hold pressure after shutdown.  

Before connecting or disconnecting hydraulic hoses, be sure 

to relieve all pressure by cycling all hydraulic controls after 

shutdown.

Never check pressurized system for leaks with your bare 

hand.  Wear proper hand and eye protection and use wood or 

cardboard when searching for suspected leaks.  Oil escaping 

from pinhole leaks under pressure can penetrate skin and 

create a serious medical emergency.  If any fluid is injected 

into the skin, gangrene, blood poisoning, even death may 

result.  Obtain medical attention immediately.

Assembly &

Installation

(continued)

WARNING

WARNING

Each time an auger or extension is attached to the drive unit, the inside of the  

collar should be coated liberally with grease.

All hoses and fittings used to connect the earth auger should be thoroughly 

cleaned before use.  Care should be taken to see that no thread sealer or metal 

chips are forced to the inside of the joints when connections are being tightened.

Fittings must be compatible with the fittings on your vehicle.  Be sure the threads 

match on the hydraulic quick couplers you are using.

The hydraulic hoses should be equipped with a 45-degree fitting on the drive unit 

end.

Summary of Contents for EX1000 Hex

Page 1: ...usted Operator s Manual Blue Diamond Attachments 4512 Anderson Road Knoxville TN 37918 Tel 888 376 7027 Fax 865 246 2007 E mail info bluediamondattachments com Website www bluediamondattachments com...

Page 2: ...ry direct Tel 888 376 7027 Fax 865 246 2007 E mail info bluediamondattachments com Your satisfaction in the performance and longevity of our product is also very important to us and can be prolonged b...

Page 3: ...uct are both very important to us Immediate hazard Failure to understand and obey this warning is likely to result in personal injury or death This is important information for proper use of this equi...

Page 4: ...They are there for your safety as well as the safety of others Blue Diamond will furnish new safety signs upon request at no charge All things with moving parts are potentially hazardous There is no s...

Page 5: ...m a rotating auger as the shovel can be caught and thrown by the auger Never transport with the drive unit out of the cradle or while the auger is rotating Do not walk or work under a raised earth aug...

Page 6: ...s 3000 2354 Ft Lbs 6 Drive Unit Specifications Torque and output speed specifications are based on theoretical values and are provided for comparative purposes only PSI TORQUE 2000 2045 Ft Lbs 2500 25...

Page 7: ...his feature can be obtained by connecting two external relief valves between the main lines running from the control valve to the drive unit in such a way that high pressure in either line will be rel...

Page 8: ...ome components are difficult to balance two people are required for safe assembly and installation of this equipment CAUTION Personal protection equipment including hard hat safety glasses safety shoe...

Page 9: ...difficult to balance two people are required for safe assembly and installation of this equipment CAUTION Personal protection equipment including hard hat safety glasses safety shoes and gloves are r...

Page 10: ...le are required for safe assembly and installation of this equipment CAUTION Personal protection equipment including hard hat safety glasses safety shoes and gloves are recommended during assembly ins...

Page 11: ...et pin per vehicle manufacturer s recommendations Safety Sign Location REF NO PART NO DESCRIPTION QTY 1 Drive Unit 1 2 10219 Knuckle Sub Assembly 1 3 10032 Pin 1 1 4 x 7 5 8 1 4 1600 Klik Pin 2 5 Ear...

Page 12: ...ve unit installation STEP 3 Space the two ear assemblies 5 to the width of the dipperstick and secure them to the knuckle sub assembly 2 using tube clamps 6 bolts 7 and nuts 8 The ear assemblies shoul...

Page 13: ...STEP 3 Attach knuckle assembly 2 to the drive unit 3 using pin 4 Secure pin 4 with klik pins 5 STEP 4 Attach knuckle assembly drive unit to mount assembly 1 using pin 6 Secure pin 6 with bolt 7 and n...

Page 14: ...ts STEP 9 Test the vehicle to make sure you have enough hose length to perform the full range of the loader arms operating heights Remember hydraulic systems are under pressure whenever the engine is...

Page 15: ...e the Blue Diamond Earth Auger You are responsible for furnishing this manual to others who may use the unit If you have any questions regarding the proper assembly installation or opera tion of this...

Page 16: ...nd nut securely STEP 12 Deactivate the auger and place the drive unit in the cradle when moving between holes The earth auger should be raised and lowered by changing the elevation and not the tilt of...

Page 17: ...aulic oil Increase reservoir storage capacity b Improper oil Replace with proper oil c Dirty oil or oil filter Change oil and oil filter according to vehicle manufacturer s recommendation d Fittings l...

Page 18: ...output spindle for bends cracks breaks or wear Replace the bolts fasteners or output spindle if any of these conditions exist CHECK AUGER Check for loose or worn cutting teeth and point Worn teeth or...

Page 19: ...tor 1 EX2000 6 6156 Socket Head Bolt 1 2 13 x 1 1 2 4 EX600 EX1000 EX1500 EX2000 7 10052 Planetary Gear Reduction 1 EX600 EX1000 EX1500 EX2000 Hex 10053 Planetary Gear Reduction 1 EX600 EX1000 EX1500...

Page 20: ...ation Auger Clean or replace all safety signs if they cannot be clearly read and understood WARNING PART NO BD Locations Quick Attach Plate sides Drive Unit front PART NO BD1 Locations Drive Unit side...

Page 21: ...all safety signs if they cannot be clearly read and understood PART NO DIG7 Location Knuckle Ears sides MINI EXCAVATOR KNUCKLE TLB EXCAVATOR KNUCKLE WARNING PART NO DIG27 Location Quick Attach Plate t...

Page 22: ...PART NO 2 Hex to 2 9 16 Rd 205105 2 Hex to 2 Rd 205110 2 9 16 Rd to 2 Hex 205115 2 9 16 Rd to 2 Rd 205120 VARIABLE LENGTH EXTENSIONS LENGTH 2 HEX 2 9 16 RD 12 205312 24 205315 205317 48 205320 205335...

Page 23: ...4 105215 105216 12 4 105220 105221 15 6 105225 105226 16 6 105230 105231 18 6 105235 105236 20 6 105237 105238 24 8 105240 105240 30 10 105241 105242 36 12 105242 105244 TREE AUGERS 4 LENGTH DIA NO O...

Page 24: ...45 105347 24 22 105350 105352 30 24 105355 105357 36 30 105360 105362 BULLET ROCK Pilot 205070 Tooth 205073 Tooth Holder 205075 FLAT FACE ISO COUPLERS HOSE KITS COUPLERS 1 2 Hose Kit with flat face co...

Page 25: ...This page is intentionally blank...

Page 26: ...tory on a freight collect basis will be refused by our receiving department The freight charge will be credited if the parts are determined by Blue Diamond to be defective and the associated freight c...

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