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GETTING TO KNOW YOUR
BLUCAVE POWER TOOL
JIGSAW
ORIGINAL INSTRUCTIONS
MODEL NO: TJS-500-1
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CONTROLLER
(sold seperately)
1. Live Tool Indicator
2. Cord Guard
3. Lock Button
4. Trigger
5. Variable Speed Dial
6. Controller Unlock Button
ASSEMBLY:
Caution:
: All assembling, mounting, disassembling and
removing should be done with the Jigsaw turned off.
Remove the power cord from the power supply.
TOOLBOD & CONTROLLER
Caution:
BluCave offer both AC (powered) and DC
(cordless) operated Controllers and ToolBods. AC
ToolBods will only operate with an AC Controller and DC
ToolBods will only operate with a DC Controller.
For simple identification look for the appropriate
colour marking with green representing AC and orange
representing DC.
ASSEMBLING:
Align the fixed hook (Grey)
of the Controller into the
corresponding recess on the
underside of the ToolBod.
Once located and engaged,
close the two faces of the
Controller and ToolBod
together until they click into place. (It’s as easy as
Hook, Swing and Click)
See Fig. 1.
DISASSEMBLING:
Ensure the Jigsaw is switched off before trying to
remove the Controller. Press the unlock symbol located
on the Controller and then turn the ToolBod away from
the Controller.
FITTING SAW BLADES
Ensure the blade is not damaged and always clean the
shank thoroughly before fitting.
Ensure the Jigsaw is disconnected from the power.
Use the supplied Hex key to loosen the two blade
securing bolts that are located behind the blade guard.
See Fig. 2.
Do not loosen them
too far as the blade retaining
block may come off. Should
this happen, remove the blade
guard by gently leveraging it
to the side. Re-locate the
blade retaining block and bolts.
Replace the blade guard.
Use the supplied Hex key to loosen the two bolts
securing the shoe plate and guide wheel.
See Fig. 5.
Slide the shoe plate and guide wheel back.
See Fig. 6.
Insert the shaft of the blade through the base with the
blade tips facing to the front of the Jigsaw. Push the
blade in as far as it will go.
See Fig. 3
.
Ensure the notch on the blade has passed the guide
roller. Tighten the blade securing bolts using the Hex
key. Always check that the blade is securely fastened
in place. Slide the shoe plate back to its original
position and slide the guide wheel forward until it firmly
supports the blade. Tighten the two bolts that secure
the guide wheel and shoe plate. Test under no load to
ensure the blade is fitted correctly before use.
To remove the blade ensure the Jigsaw is disconnected
from the power then loosen the two blade securing
bolts and carefully remove.
Caution:
The blade may be hot to touch after use.
Dust Extraction:
A vacuum device may be attached to the dust
extraction port by using the supplied vacuum adapter.
To attach the adapter align the lugs then insert and
rotate clockwise.
See Fig. 4.
The adapter will aid in the removal of dust from around
the blade and the work zone.
Adjusting the shoe:
The Jigsaw shoe should always be kept flat against the
work piece. If you need to cut on an angle the shoe can
be tilted left or right between 0-45˚. Loosen the two
Timber:
Your Jigsaw is suitable for cutting a wide variety of
timbers.
(
Note:
The maximum cutting thickness of
timber is 55mm.)
Metal:
Your Jigsaw is suitable for cutting light gauge metals
such as copper, brass, aluminium etc. It is advisable
when cutting sheet metal to clamp a backing sheet of
soft wood or plywood to the work as this will enable
you to obtain a clean cut without vibration and the
possibility of tearing the metal. (Both the metal and
wood backing should be sawn together.) Do not force
the cutting blade into the metal as this will reduce the
life of the blade and possibly damage the Jigsaw motor.
Cutting thin metal will take longer than cutting a thick
piece of wood.
(
Note:
The maximum cutting thickness
of metal is 6mm.)
Plastics:
It is advisable when cutting plastic to clamp a backing
sheet of soft wood or plywood to the work. This will
enable you to obtain a clean cut without vibration and
the possibility of cracking/shattering the plastic sheet.
(Both the plastic and the wood backing should be sawn
together.)
(
Note:
The maximum cutting thickness of
plastic is 55mm.)
Pocket and Round Cutting:
To start cutting from the centre of a work piece, drill a
hole big enough to pass the blade through.
When cutting tight curves reduce the speed of the saw
and reduce your pressure/speed when progressing
the cut.
Switching On/Off
Ensure the Controller and ToolBod are correctly
connected and the saw blade is securely in place
before operating.
Plug the power cord into the power supply (and switch
it on if it’s switchable). The blue power indicator on
the Controller will illuminate once connected to the
power supply.
Squeeze the trigger to start the Jigsaw. Keep the trigger
depressed to keep the saw operating.
Release the trigger to stop the saw.
To provide stable speed, the power can be locked-on
by pressing the lock button on the Controller when the
trigger is completely depressed.
Squeeze the trigger fully to release the lock-on feature
then release the trigger to stop the saw.
Speed:
The Jigsaw is a variable speed ToolBod.
As you squeeze the trigger on your Controller the
speed will vary from slowest to fastest at maximum
depression. The trigger also has a variable speed dial
which may be pre-selected before switching on. Turn
the dial to `A’ for the lowest speed or up to `E’ for the
highest speed.
Low
speed is ideal for soft or delicate materials and
when minimum power and greater control is required.
Medium
speed is suitable when a balance of power and
control is needed.
High
speed produces fast cutting when accuracy is
not critical.
STORAGE:
ToolBods come with their own unique storage dock for
compact and protective housing inside the BluCave
Carry Cabinets
See Fig. 9
CLEANING/SERVICING:
Cleaning/Servicing:
Before cleaning remove the power cord from the power
supply. The Jigsaw can be wiped over with a damp cloth
but must be completely dry before operating. Ensure
the ventilation slots, plus the ToolBod and Controller
connectors are kept free from dust. The dust cover
can be removed and the area blown out after each
use. Have your power tool
serviced by a qualified repair
person using only identical
replacement parts. This will
ensure that the safety of the
power tool is maintained.
JIGSAW TOOLBOD
7. Dust Exhaust
8. Blade Guard
9. Fence Guide
10. Shoe
11. Saw blade
*Not Included
12. Hex Key
WELCOME:
CONGRATULATIONS
YOU’RE NOW A
BLUCAVER!
You’re one of the growing community who have
embraced the BluCave work zone!
The BluCave Jigsaw is one of the many convenient
AC ToolBods (power tool bodies) that clicks into
your BluCave AC Controller.
REMEMBER:
Comply with all safety precautions and
instructions when using your BluCave tools.
•
When in doubt ask for advice.
•
Always wear protective clothing.
•
Always work in an uncluttered environment.
TIPS:
Always mark your starting point and allow the
blade to achieve maximum speed before sawing.
If you need to cut into the middle of a work piece,
drill a hole first to accommodate the saw blade.
Always ensure the base plate is flat against the
work piece before you start sawing.
When working with metal, spread a thin film of oil
over the cutting surface.
ENJOY:
Need some inspiration or support? The BluCave
website opens-up a whole new world of DIY.
You can ask for help, gain real time product
information, share ideas and receive regular
updates on special BluCave offers
.
ACCESSORIES:
A set of accessories is available as a
starter kit for each BluCave ToolBod.
VERSATILE CARRY CABINETS:
The BluCave Carry
Cabinets provide storage options for the complete
BluCave range and even your existing tools. They
can be used as portable cases or mounted on the
BluCave Rail as stylish cabinets.
BOOSTERS:
You can even ‘boost’ your BluCave to
include power, light and audio.
Visit
BluCave.com
to view the complete work zone.
DID YOU KNOW…
The Jigsaw can be used for sawing timber, plastic,
light gauge ferrous sheet metal and non-ferrous
metals such as copper, brass, aluminum etc.
SYMBOL:
W
Watts
V
Volts
A
Amps
Hz
Hertz
~
Alternating Current
Kg
Kilograms
mm
Millimetres
n0
No load speed
min
-1
Revolutions or reciprocations per minute
dB(A)
Decibels (A Weighted)
m/s²
Vibration
a
h
Average vibration
K
Uncertainty
Double Insulated Construction
Assembly.......................................................................
ToolBod and Controller.................................................
Fitting Saw Blades........................................................
Dust Extraction............................................................
Adjusting the Shoe.......................................................
Adjusting the Fence Guide...........................................
Operation......................................................................
Cutting..........................................................................
Timber / Metal / Plastic...............................................
Pocket Cutting..............................................................
Switching On/Off..........................................................
Speed............................................................................
Storage..........................................................................
Cleaning / Servicing.....................................................
General Safety Warnings..............................................
Jigsaw Safety Warnings...............................................
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shoe securing bolts located on the underside of the
Jigsaw using the supplied Hex key. Slide the shoe plate
towards the rear of the Jigsaw to release the indent
from the notch and rotate to the desired angle. Slide
the shoe plate forward and into position aligning the
indent on the shoe plate with the notch on the Jigsaw.
Tighten the bolts using the Hex key until secure.
See Figs 5,6 & 7.
Adjusting the Fence Guide:
Loosen the 2 fence guide retaining bolts with the
supplied Hex key. Insert the fence guide to the required
distance from the blade. Tighten both retaining bolts.
See Fig. 8.
OPERATION:
C
aution:
Check that the voltage of your power supply
matches the specified voltage on the ToolBod
and
on
the Controller. If the voltages of either the ToolBod or
Controller do not match the power supply voltage do not
use the unmatched item/s.
Caution:
Always ensure that the cord guard is extended
and the tool is not used with it in the `storage’ position.
See AC Controller instructions for details.
Note:
Always wear a dust mask as harmful dust may be
generated while working.
Cutting:
Your Jigsaw can cut a wide variety of materials such as
timber, plastics, foams and metals. Ensure you select
the correct blade type for the material.
For harder materials a smaller tooth size will be
necessary and for softer materials a larger tooth
can be used for faster cutting. This is an important
consideration when choosing your blade as different
timber, metal and plastic will have different densities.
Distributed by:
Batavia GmbH
Blankenstein 180
7943 PE Meppel - Netherlands
Office phone: +31 (0) 522 820200
www.batavia.eu
WARRANTY:
This Batavia product comes with a 2 year warranty.
Dear Client, all Batavia products have undergone a strict
quality process. If for any reason this product is not
working or damaged, please contact our Client Service
Centre. Please retain your original receipt of purchase.
The Batavia warranty covers all defects in workmanship
or materials for a two year period from the date of
purchase. The Batavia warranty does not cover any
malfunction, or defect resulting from misuse, neglect,
alteration, or repair.
Deutschland | Kundenservice
Montag bis Freitag von 9 bis 17 Uhr
01805 937832*
Other European countries | Customer Services
Monday till Friday from 8 am until 4 pm
00800 66477400
Website: www.batavia.eu | Email: [email protected]
*Nur €0,14 /Minute aus dem dt. Festnetz,
max. €0,42/Minute aus den Mobilfunknetzen.
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AC Jigsaw TJS-500-1EU EN REV 09.indd 1
22/06/2004 1:42:17 AM
